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| Type: | Cone Crusher |
| Motor Type: | AC Motor |
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What Is Symons Cone Crusher
Cone crushers were originally designed and developed by Symons brothers in 1920s, and therefore are often described as Symons cone crushers. They are used by both aggregate producers and the mining industry. The purpose is to reduce particle size of rock materials or to liberate valuable minerals from ores. In general, a cone crusher consists of mainframe, outer eccentric bushing, inner eccentric bushing, socket, socket sealing ring, countershaft housing, countershaft bushing, pinion, eccentric gear, mainshaft, head, bowl liner, mantle, bowl, adjustment ring, feed cone, etc, and it's driven by motor through transmission system. The cone crushers have two types of Standard and Short Head, and they are also divided into the following models, Symons 2ft, 3ft, 4ft, 4 1/4ft, 5 1/2ft, 7ft cone crusher. For 7ft cone crusher, it has 7ft heavy duty, 7fty extra heavy duty and 7ft super extra heavy duty. Each model has different kinds of concave chambers such as Fine, Medium, Coarse and Extra Coarse. The standard cone crushers are for normal use, and the short head cone crushers are designed for tertiary or quaternary crushing where finer product is required.
How Symons Cone Crusher Works
When the Symons brothers invented the cone crusher, they employed the principle wherein the length of the crushing stroke was related to the free fall of material by gravity. This permitted the material being crushed to fall vertically in the crushing chamber; and in effect, caused the particles to be crushed in a series of steps or stages as the particles got smaller due to the crushing action. This also helps to reduce the rate of wear of the liners since the sliding motion of the particles is minimized.
Why Powerups PS Series Symons Cone Crusher
| SYMONS Standard Cone Crusher | |||||||
| Model | Cavity | Min. Setting Recommended |
Aperture at Min. setting | Max. Setting Recommended |
Aperture at Max. setting | ||
| Closed | Open | Closed | Open | ||||
| 2ft 610mm |
Fine Coarse Extra-coarse |
6 8 11 |
56 78 100 |
71 93 111 |
19 38 38 |
64 103 118 |
80 114 128 |
| 3ft 914mm |
Fine Coarse Extra-coarse |
10 13 19 |
103 124 180 |
115 143 196 |
43 37 37 |
125 148 198 |
140 165 211 |
| 4ft 1219mm |
Fine Medium Coarse Extra-coarse |
12 15 19 21 |
130 157 182 216 |
144 176 204 237 |
61 63 80 56 |
173 215 250 251 |
187 230 265 273 |
| 4 1/4ft 1295mm |
Fine Medium Coarse Extra-coarse |
13 20 22 25 |
131 205 229 242 |
150 224 253 270 |
62 62 50 68 |
180 253 258 290 |
199 272 280 310 |
| 5 1/2ft 1676mm |
Fine Medium Coarse Extra-coarse |
19 22 25 38 |
196 219 251 343 |
208 241 276 368 |
78 92 76 82 |
238 289 302 387 |
250 311 327 412 |
| 7ft 2100mm |
Fine Medium Coarse Extra-coarse |
19 25 32 38 |
270 308 340 425 |
292 340 375 460 |
|||
| SYMONS Short Head Cone Crusher | |||||||
| Model | Cavity | Min. Setting Recommended |
Aperture at Min. setting | Max. Setting Recommended |
Aperture at Max. setting | ||
| Closed | Open | Closed | Open | ||||
| 2ft 610mm |
Fine Coarse |
5 5 |
27 38 |
40 50 |
13 13 |
34 45 |
47 56 |
| 3ft 914mm |
Fine Medium Coarse Extra-coarse |
3 5 6 8 |
12 33 50 65 |
40 60 76 90 |
31 25 25 20 |
40 42 69 77 |
65 71 91 102 |
| 4ft 1219mm |
Fine Medium Coarse Extra-coarse |
5 8 13 16 |
29 44 56 89 |
57 73 89 117 |
59 59 53 46 |
82 79 118 136 |
117 109 150 174 |
| 4 1/4ft 1295mm |
Fine Medium Coarse Extra-coarse |
5 6 9 13 |
28 42 74 103 |
63 72 106 135 |
59 59 53 46 |
82 79 118 136 |
117 109 150 174 |
| 5 1/2ft 1676mm |
Fine Medium Coarse Extra-coarse |
6 8 12 16 |
36 57 100 150 |
71 87 131 184 |
54 54 44 44 |
84 102 124 178 |
119 132 155 212 |
| 7ft 2100mm |
Fine Medium Coarse Extra-coarse |
5 10 13 16 |
51 95 127 152 |
98 133 178 203 |
|||
Installation
The foundation drawing provided by our engineer which is furnished will, in most instances, govern the installation of the crusher. The foundation should conform wherever possible, to the size and type of construction recommended on the drawing. A solid level foundation of proper proportion and durability is of utmost importance to the successful operation of the crusher. Sufficient head room should be provided above the crusher for the removal of the main shaft and bowl assemblies. Enough room should be provided at the side of the foundation for the removal of the countershaft box assembly.
The maximum efficiency which can be obtained from the crusher is directly dependent on the feed arrangement. The crusher can only reach maximum efficiency if the feed is supplied in the correct amount and is evenly distributed around the entire crushing concave chamber. Therefore, the feed arrangement deserves a great deal of thought in the planning prior to its eventual construction.Oil tank should be located at correct position, for more details, please refer to the table of minimum vertical distance that the oil tank bottom can be below the top of crusher foundation of oil tank location in the instruction manual.
The power unit of the hydraulic mechanism which consist of an electric motor, hydraulic pump, accumulator and other electric and hydraulic components, should be placed in a location where the crusher operator has good visibility to both the hydraulic lock posts on top of the adjustment cap and also the bowl adjustment rams. It is recommended that the power unit be placed no farther than 30 feet from the crusher.
Operation
1. Preparations before starting
1.1. Check the correct lubricating oil is being used
1.2. Start the independently motor driven oil pump, and check the oil drain line inside the tank to be certain the oil is circulating. Under normal operating conditions, the oil flowing out of the drain line should at least half fill the pipe.
1.3. Rotate the countershaft by hand to check that the mantle is not striking the bowl liner and that there are no mechanical difficulties.
2. Starting the cone crusher
2.1. Start the engine or motor
2.2. Check the rotation of the countershaft
2.3. Check the speed of the countershaft
3. Setting the cone crusher
The crusher setting is dependent on the size of product required. In most instances the bowl should be set so that the opening between the crushing members on the closed side, measures a distance slightly less than the maximum size of product desired. In addition to resetting the bowl when changing the size of the product, it is also necessary to adjust the bowl to compensate for wear on the crushing members.
3.1. Remove the taper key or release hydraulic lock posts, loosen the adjustment cap to allow the bowl to be turned in to the adjustment ring to the desired setting.
3.2. Turn the adjustment cap and bowl to the desired position by using hydraulic ram or windlass cable.
3.3. Clamp the bowl adjustment cap by hydraulic lock posts or knocking the taper key
3.4. Check the crusher setting by fastening a piece of lead to the end of strong, flexible wire and inserting the lead slowly downward into the crushing cavity with the crusher running empty. Make sure the lead passes through the parallel zone of the crushing members. In the same motion, quickly withdraw the lead and measure the thickness, and this will give the setting of the crusher. Reset the bowl assembly to the desired closed side setting if necessary.
Maintenance Periods
1. 8 Hours
1.1. Check the level of oil in the oil tank, oil temperature, oil flow in the sight feed gauge or oil pressure if so equipped, and oil flow back into the oil tank
1.2. Check power draw on motor, tapered key for tightness, unusual noise, indications of wear, or undue strain on crusher parts
1.3. Alarm system is functioning, feed to cone crusher is properly distributed, and crusher has a free discharge.
2. 2000 Hours
2.1. Check step bearing plates, inner and outer eccentric bushing, socket liner, socket sealing ring, spring housing, main shaft and head, bowl adjustment ring threads, countershaft bushing, mainframe liner, arm guard, countershaft box guard, gear and pinion teeth and backlash and root clearance, and springs around the outside of the crusher.
2.2. Change oil in oil tank
Powerups parts' offering covers both cone crusher wear parts and spare parts such as bowl liner, mantle, bushing, socket sealing ring, adjustment ring, bowl, head and shaft, etc. And they are all manufactured to improve the crushing performance and avoid unexpected downtime. In addition, Powerups is able to offer high quality wear parts and spare parts for the wide range of non-Powerups cone crushers. These parts are designed using our OEM know-how and decades of experience both in minerals processing and aggregates production. The cone crusher wear parts and spare parts from Powerups are guaranteed to fit, perform and long wear life. Please contact us with OEM part number to find out what we can do.
Shenyang Powerups Machinery Co., Ltd, located in Shenyang of northern China, is a global provider of process solutions for a variety of industries including mineral processing, aggregate processing, coal mining, etc. It is a manufacturing company of machinery and parts specially for mineral and aggregate processing.
Shenyang Powerups Machinery Co., Ltd is committed to designing, manufacturing and maintaining cone crusher, jaw crusher, impact crusher, feeder, screen and washing equipment, and it's also a great resource of premium replacement parts for HP Series™ cone crusher, GP Series™ cone crusher, MP Series™ cone crusher, C Series™ jaw crusher, Symons® cone crusher, Gyradisc® cone crusher, Omnicone® cone crusher, CH/CS cone crusher, etc. Powerups has large stock of parts for the leading models of crushers to meet the specific needs of each customer.
Powerups upholds the highest standards for engineering and manufacturing to incorporate all the advanced technology in the designs of our crushers, feeders, screens, washers, etc. In addition, it is able to design and manufacture complete crushing plant, portable crushing plant. Besides, the company operates with its own highly qualified management team to continuously improve the quality of casting, machining process, parts inspection in order to provide long wear life.
Powerups' process equipment and systems are proven in mining operation, with installation in over 20 countries around the world including United States of America, Canada, Chile, Peru, Colombia, Mexico, Greece, Russia, Turkey, Australia, New Zealand, Saudi Arabia, Thailand, Indonesia, Cambodia, Malaysia, Vietnam, etc. Powerups is ideally positioned to deliver high quality and competitive solutions to projects anywhere in the world.
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The 5-Second Trick For Symons cone crusher 5 1/2
A multi-cylinder Hydraulic Cone Crusher, the Hydrocone Cone Crusher may be used in either the second or third phase of crushing by simply changing liners and adaptors. It can create the entire item selection that the combination of a comparable sized Typical and Short Head can develop.
PF collection impact crusher is used for the secondary crushing inside the h2o means and electrical energy business.
The venture was reactivated again in 1970, this time mainly for the ask for of on the list of significant Minnesota Iron Range mining businesses. We then undertook an extensive market investigation examine to determine if there was a need for this dimensions crusher because of the mining marketplace usually, rather then just the iron ore industry. We talked not only into the iron ore people today but to your copper people and folks linked with the opposite metallic ores at the same time. The acceptability of the substantial crusher was also talked about Together with the combination field.
In terms of selecting spare areas, you would like a solution that's been experimented with and examined. We are building and manufacturing replacement sections for Symons® and Gyradisc® compression crushers for approximately 70 decades.
Cone crushers are available all sizes, so the same is correct for their motors. Industrial cone crushers which can be Utilized in the mining, combination and building content industries commonly have massive engines with one,000 horsepower or even more.
As being the mantle rotates, it crushes substance in between the mantle and the concave, which triggers it to interrupt into more compact items. These scaled-down pieces can travel more down the crushing chamber, the place they may be crushed as often times as is critical to reach their ultimate sizing.
The tramp launch cylinders are secured towards the adjustment ring and also the lower percentage of the key body through clevises.
Hydrocone Cone Crusher Crushers are Outfitted with a fingertip hydraulic Management that adjusts website the crusher location for ideal performance, even though the crusher is running under load.
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Operators spend a great deal of time welding a lug onto the old locking nut, only to pound on it for hrs to remove it! Sometimes the mantle is even "rolled about,?which makes it practically not possible to eliminate the locking nut devoid of torch reducing or carbon arcing.
Cone crushers supply a bunch of Advantages which are helpful for pretty much just about every marketplace that depends on this tools. Numerous producers transform into a cone crusher due to the fact it offers:
With jaw crushers, the mobile jaw crushes content against the fastened jaw by extrusion. As the movable jaw moves further more with the mounted jaw, crushed substance slides down the crushing chamber where by It is discharged.
For crushers with integral oil pumps, this demands the inlet and outlet on the pump being reversed. For crushers with independent oil pumps, no variations in addition to reversing the crusher rotation are necessary.
When linked with Key crushers and screening plants, the MOBICONE delivers exceptional cubic remaining grains while in the secondary and tertiary crushing stages, based on the manufacturer.
Fascination About Symons cone crusher 5 1/2
A feeder works like a conveyor belt. The Uncooked material is loaded onto the feeder, as well as feeder moves the material alongside the conveyor belt, where it may then be loaded in the feed opening for crushing.
Cone crushers are usually Employed in the subsequent phase of manufacturing, wherever the material in the jaw crusher is refined to a fair more compact sizing.
Cone crushers even have a superior crushing ratio, and they're capable to promptly course of action Uncooked materials to a far more uniformly fantastic dimensions than 1st phase crushers. Given that the mantle rotates at high pace, it quickly transforms raw materials into scaled-down particles, which also helps to reduce operational expenses.
On that foundation by itself, it would seem which the ten Ft. couldn't be justified. Nonetheless, That is an incomplete photograph. Current Value estimates display that substantial financial savings are realized when your entire Actual physical plant framework is taken into account. For the reason that much less machines are necessary to crush an equivalent volume of ore, the dimensions of your properties is usually lowered, therefore lowering the funds financial commitment of structures and allied tools utilised as auxiliaries for that crusher.
Vehicles and shovels have led the way in excess significant devices and all kinds of other manufacturers have followed suit in the development of so-named "supers?inside their line of kit.
The ultimate limit to consider may be the crushing drive limit. When the feed fee is increased, so is the amount of crushing drive that have to be produced to interrupt the material. You will know you have exceeded the crushing force of one's equipment when there is Perform in the adjustment ring.
Don't accept spare sections that only get the job done and also your compression crusher's unique elements. Our re-engineered areas can make your crusher much better than new.
Bushing cones produce a lot more heat and demand numerous lubricating oil and much more active cooling techniques. However, They are extra economical than bearing crushers.
Cone crushers certainly are a compression equipment that requires in Uncooked content and compresses it in between a shifting piece of steel and a stationary bit of metal.
Large use band during the piston and the gland: Helps prevent aspect loading from detrimental the cylinder ID as well as the outer rod, extending the lifetime of the seals and all crucial areas.
That has a cone crusher, the material will not have to be fed as very carefully, and materials could be fed straight into the equipment till It truly is entire.
But, how just do these enormous machines function? Though they may look scary initially, It is easy to know the interior workings of the tools with just a little assistance from the cone crusher diagram.
Within our economic Examination of The ten Ft. crusher progress program, we also researched symons cone crusher 5 1/2 how this crusher may be accustomed to best gain when planning expansion of an existing plant.
Each individual crusher cavity contains a volume limit that have to be adhered To optimize throughput. Exceeding this quantity will likely have implications in your closing product sizing, and it'll also decrease the efficiency within your equipment.
Considerations To Know About Symons cone crusher 5 1/2
The necessity for amplified crushing potential within the volume or Room occupied by existing crushers was one of the objectives in the look from the cone crusher.
Should you be able to move forward with a chunk of kit from the best cone crusher company, use the back links down below to start your search.
The challenge was reactivated all over again in 1970, this time mainly within the ask for of on the list of significant Minnesota Iron Variety mining organizations. We then undertook a comprehensive market place analysis review to find out if there was a necessity for this size crusher through the mining market usually, instead of just the iron ore sector. We talked not just towards the iron ore individuals but to your copper persons and individuals linked with the other metallic ores also. The acceptability of this big crusher was also talked over with the combination market.
POWERUPS is devoted to sharing its skills and knowledge with buyers and trade businesses in the curiosity of acquiring new and ground breaking products.
A astonishingly extensive variety of industries use aggregate crushers. From developing components to antacids, there's a robust chance that an aggregate crusher was used to refine Uncooked elements to the completed solution you acknowledge.
A further subsidiary of your Terex manufacturer, Cedarapids, was initially founded given that the Iowa Manufacturing Company in 1923. The corporate was later on acquired with the Terex brand name in 1999, and it's got ongoing to produce market-leading crushing devices given that then.
Due to the fact cone crushers provide one particular operate, it's easy for manufacturers to deal with building them a lot more productive and cost-helpful to run. Present-day Innovative cone crushers are Personal computer-managed and thoroughly optimized to produce by far the most power while expending the minimum energy.
Though mindful changes are crucial to attaining exceptional effectiveness, adjustments are just one bit of the puzzle. In addition there are some basic belongings you can perform to help your crusher accomplish at an exceptional amount.
Specifically substantial items of Uncooked material are typically too massive to suit into even the most important cone crushers. That materials have to be processed prior to deciding to can load it right into a cone crusher.
A range of shifting pieces makes it possible for the movable jaw to crush material, such here as the flywheel, toggle plates, eccentric shaft, motor and pitman. Working collectively, these components crank out an amazingly highly effective power that allows the movable jaw to crush content.
Among the list of very first cone crushers experienced a direct drive vertical motor mounted previously mentioned the spider Together with the generate shaft passing throughout the hollow bored major shaft.
Within the beneficial side, we found that our popularity for a crusher company was Improved thanks to what our clients seek advice from as "progressive contemplating? We listened to your tips of the mining field in trying to provide them with what they required.
Checking your head sealing ring and socket sealing ring at Each individual liner adjust (or a minimum of once a year if liner lifetime exceeds twelve months) makes certain that the socket sealing ring is not altered more or less often than required.
With cone crushers, a transmission shaft rotates the mantle, crushing material towards the bowl. As the material is damaged, it passes down the edges of your machine till It is small enough to generally be discharged.
Symons cone crusher 5 1/2 Options
Cone crushers are One of the more flexible parts of crushing tools out there, and you'll find cone crushers throughout a variety of different industries, from mining to concrete to recycling plus much more.
The pinnacle ball and sealing ring templates are positioned on the main shaft to examine the contour of those regions. Monitoring the contour and situation on the spherical bearing seat present progress warning of the necessity to rebuild (to re-create the two proper working clearance concerning the leading shaft and internal eccentric bushing and right contact).
Cone crushers are one of the most popular options for aggregate crushing, and they supply some exceptional advantages around other kinds of crushing gear. But, there are also some cons in comparison to other equipment.
Lots of cone crusher suppliers utilize the Symons Basic principle to generate extra effective and successful crushers.
Cone crushers are available in all dimensions, so the exact same is genuine for their motors. Commercial cone crushers which are used in the mining, combination and creating content industries normally have massive engines with 1,000 horsepower or even more.
When cone crushers are really multipurpose, as evidenced by the volume of industries that depend upon them, they are doing have a single inherent disadvantage.
Don't accept spare components that only function and your compression crusher's first elements. Our re-engineered components can make your crusher much better than new.
Depending on this theory, Every single rotation with the mantle is timed in a means so that the thrust of your mantle meets the feed product at the point of optimum impact.
This permits the crushing forces for being transferred directly from the frame arm destinations to your adjustment ring. This relieves the primary body shell and higher flange from carrying large loads.
Today, the brand name makers six different mobile cone crushers under its Maxtrak solution line. Powerscreen focuses primarily on massive crushers, generating them ideal for the demands read more of the mining and combination industries.
We center on The everyday brings about of failure for every aspect to build replacements that should delay for a longer time and performance superior.
With regards to the dimension you want the completed substance to generally be, the gap setting involving the mantle plus the bowl may be improved or lessened.
Within our financial Assessment of the 10 Ft. crusher advancement application, we also studied how this crusher could possibly be used to ideal benefit when arranging growth of an present plant.
In the event you see it bouncing, bumping or jumping on top of the mainframe, the crushing drive Restrict is exceeded.
Symons cone crusher 5 1/2 Secrets
The opening to the open up facet decides the maximum particle dimension with the completed product. The closed side not only decides the bare minimum particle measurement from the completed product or service, but also how much substance the crusher can accommodate, and the amount of Power it needs to crush it.
Totally sealed top rated: Stops dust and h2o from getting into the cylinder and damaging the seals and all critical components. Also allows raise reliability and toughness of the design.
The Hydrocone Cone Crusher takes advantage of hydraulic clamping cylinders to hold the bowl securely in the threads. These cylinders are located in pockets in between a clamp ring and also the adjustment ring.
A significant equipment powerhouse, KPI-JCI brands a broad range of goods to serve the desires of a variety of businesses. It manufactures many various cone crushers underneath its Kodiak Moreover brand identify.
Recognizing that the Symons basic principle of crushing is the most effective means of ore and combination reduction in challenging rock apps, the engineers utilised this very same theory in the design within the hydrocone.
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In the event the Symons brothers Invented the cone crusher, they employed the theory wherein the size of your crushing stroke was connected to the absolutely free fall of fabric by gravity. This permitted the material staying crushed to tumble vertically within the crushing chamber; As well as in result, caused the particles to get crushed in the number of methods or levels as the particles acquired more compact mainly because of the crushing action.
Crushers that change from The underside, like the POWERUPS case in point earlier mentioned, have a tendency to obtain much less relocating parts and need a lot less maintenance and mend than top rated-modifying crushers.
Cone crushers certainly are a compression equipment that will take in Uncooked substance and compresses it in between a going bit of metal plus a stationary bit of metallic.
Typical Head---Allowance of greater dimensions of feed, and it allows The purchasers to carry out first time or two times crushing method in accordance with the sensible circumstance. Each individual form of standard head cone crushers contains four distinct cavities which are wonderful, media, coarse and further coarse.
Cone crushers offer you a bunch of Rewards which might be beneficial for practically just about every market that depends on this machines. Several makers turn to some cone crusher due to the fact it offers:
?In effect, The client was; stating that each one the options on this planet have been of no use to him If your crusher did not conduct its basic operate to crush rock and eventually make profits for your proprietor. Using right now's money terminology he was asking the engineer to economically Value justify the acquisition with the crusher.
The tramp launch cylinders coupled Along with the accumulators return the crusher to its primary placing once the tramp has long been passed.
Additional, the amount of materials the equipment can cope with differs. By using a jaw get more info crusher, the material have to be evenly fed into the crusher, and the quantity of materials Within the crusher can not exceed 2/third from the crushing chamber height.
All brands names, model names or parts numbers are owned by their respective manufacturers. Powerups, has no affiliation with the original equipment manufacturer. These terms are used for reference and identification purpose only, all parts are manufactured by, for and warranted by Powerups.
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