Premium Parts to Suit Symons® Cone Crusher
Symons cone crusher has been a legend in mining and mining and aggregate processing industries since it's originally designed and developed by Symons brothers in 1920s, until now, there are tens of thousands of Symons cone crusher are still running in the world. The maximum efficiency which can be obtained from the crusher is directly dependent on the quality of the parts. Powerups has been specializing in manufacturing premium quality aftermarket wear and replacement parts since 1990s, providing more competitive parts and service worldwide than typical parts suppliers. In most of cases, we have the parts on shelf or castings in stock, which effectively shortens the lead time. We are able to supply premium quality wear parts and spare parts to cover all models of both Symons® standard cone crusher and shorthead cone crusher such as 2ft, 3ft, 4ft, 4 1/4ft, 5 1/2ft, 7ft heavy duty, 7ft extra heavy duty and 7ft super extra heavy duty. In addition, Powerups offers full line of quality parts aftermarket to cover Gyradisc® cone crusher, HP Series™ cone crusher, GP Series™ cone crusher, C Series™ jaw crusher, MP Series™ cone crusher, Omnicone Series® cone crusher , Hydrocone™ and Superior™ cone crusher components.
Symons 2FT Cone Crusher Spare Mantle 50131001 / 5013-1001
- Mainframe
- Mainframe liner
- Arm guard
- Mainframe seat liner
- Counterweight
- Eccentric gear
- Inner eccentric bushing
- Eccentric
- Outer eccentric bushing
- Step bearing plates
- Head
- Mainshaft
- Head wiper ring
- Water baffle
- Feed plate
- Feed distributor
- Mainshaft nut
- Locking collar
- Locking nut
- Locking nut cover
- Adjustment ring
- Spring
- Seals
- Spring bolt & nut
- Socket
- Spring & housing
- Socket sealing ring
- Socket liner
- Water chamber
- U-bolt assembly
- Mainshaft sleeve
- Torch ring
- Feed cone
- Bowl
- Duckworth lock post
- Feed hopper
- Hydraulic lock post
| Model |
Part Number |
Description |
| 2ft |
1959-2997 |
Bowl liner bolt |
| 2ft |
2005-1176 |
Bowl |
| 2ft |
2005-1401 |
Bowl |
| 2ft |
2206-6641 |
Inner eccentric bushing |
| 2ft |
2281-4030 |
Adjustment cap |
| 2ft |
2302-1101 |
Main frame cap |
| 2ft |
2618-0961 |
Feed cone |
| 2ft |
3113-7351 |
Eccentric |
| 2ft |
3378-1436 |
Mainframe |
| 2ft |
3680-7001 |
Pinion |
| 2ft |
3680-8401 |
Eccentric gear |
| 2ft |
3806-0941 |
Arm guard |
| 2ft |
4245-7003 |
Head |
| 2ft |
4245-7004 |
Head |
| 2ft |
4537-5762 |
Countershaft box |
| 2ft |
4545-1381 |
Spring housing |
| 2ft |
4703-2415 |
Tapered key |
| 2ft |
4705-5910 |
Key |
| 2ft |
4709-3361 |
Socket sealing ring key |
| 2ft |
4829-1921 |
Bowl liner |
| 2ft |
4829-3001 |
Bowl liner |
| 2ft |
4829-3541 |
Bowl liner |
| 2ft |
4829-4081 |
Bowl liner |
| 2ft |
4829-4351 |
Bowl liner |
| 2ft |
4851-2681 |
Main frame liner |
| 2ft |
4872-2335 |
Socket liner |
| 2ft |
5013-1001 |
Mantle |
| 2ft |
5013-1401 |
Mantle |
| 2ft |
5434-7581 |
Main frame pin |
| 2ft |
5598-1221 |
Feed plate |
| 2ft |
5598-1781 |
Feed plate |
| 2ft |
6341-5501 |
Pinion thrust washer |
| 2ft |
6380-2381 |
Socket sealing ring |
| 2ft |
6391-0181 |
Torch ring |
| 2ft |
6482-0701 |
Spring segment |
| 2ft |
6863-2501 |
Countershaft |
| 2ft |
6886-1221 |
Main shaft |
| 2ft |
6886-1781 |
Main shaft |
| 2ft |
7058-7510 |
Step bearing shim |
| 2ft |
7058-7520 |
Step bearing shim |
| 2ft |
7058-7525 |
Step bearing shim |
| 2ft |
7320-1691 |
Main shaft sleeve |
| 2ft |
7320-2681 |
Main shaft sleeve |
| 2ft |
7381-1001 |
Socket |
| 2ft |
8607-7041 |
Torch ring |
| 3ft |
1603-1121 |
Feed hopper |
| 3ft |
1603-1781 |
Bowl hopper |
| 3ft |
1934-6050 |
Spring bolt |
| 3ft |
1970-5001 |
U-bolt |
| 3ft |
2005-2437 |
Bowl |
| 3ft |
2005-2576 |
Bowl |
| 3ft |
2206-0762 |
Countershaft bushing |
| 3ft |
2207-2561 |
Inner eccentric bushing |
| 3ft |
2207-1401 |
Inner eccentric bushing |
| 3ft |
2214-5321 |
Outer eccentric bushing |
| 3ft |
2281-4850 |
Adjustment cap |
| 3ft |
2618-1550 |
Feed cone |
| 3ft |
2618-2186 |
Feed cone |
| 3ft |
2747-5951 |
Locking nut cover |
| 3ft |
3041-2875 |
Feed distributor |
| 3ft |
3113-8401 |
Eccentric |
| 3ft |
3113-8751 |
Eccentric |
| 3ft |
3378-2727 |
Main frame |
| 3ft |
3680-7353 |
Pinion |
| 3ft |
3680-7703 |
Pinion |
| 3ft |
3680-8753 |
Eccentric gear |
| 3ft |
3680-9455 |
Eccentric gear |
| 3ft |
3806-4021 |
Arm guard |
| 3ft |
4246-3001 |
Head |
| 3ft |
4246-3002 |
Head |
| 3ft |
4246-3004 |
Head |
| 3ft |
4246-3005 |
Head |
| 3ft |
4573-6067 |
Countershaft box |
| 3ft |
4545-1786 |
Spring housing |
| 3ft |
4829-5161 |
Bowl liner |
| 3ft |
4829-5431 |
Bowl liner |
| 3ft |
4829-5701 |
Bowl liner |
| 3ft |
4829-6530 |
Bowl liner |
| 3ft |
4829-6544 |
Bowl liner |
| 3ft |
4829-7591 |
Bowl liner |
| 3ft |
4872-3565 |
Socket liner |
| 3ft |
4872-4795 |
Socket liner |
| 3ft |
5013-2201 |
Mantle |
| 3ft |
5013-2501 |
Mantle |
| 3ft |
5013-2801 |
Mantle |
| 3ft |
5013-3401 |
Mantle |
| 3ft |
5013-3801 |
Mantle |
| 3ft |
5168-4896 |
Main shaft nut |
| 3ft |
5434-7801 |
Pin |
| 3ft |
5434-9341 |
Pin |
| 3ft |
5598-2621 |
Feed plate |
| 3ft |
5598-3461 |
Feed plate |
| 3ft |
5683-1500 |
Locking key |
| 3ft |
5759-7801 |
Step bearing |
| 3ft |
5759-9350 |
Step bearing |
| 3ft |
5920-7751 |
Sheave |
| 3ft |
5921-4907 |
Sheave |
| 3ft |
6187-3900 |
Adjustment ring |
| 3ft |
6272-7401 |
Locking collar |
| 3ft |
6273-2501 |
Locking nut |
| 3ft |
6358-3921 |
Oil flinger |
| 3ft |
6358-7771 |
Oil flinger housing |
| 3ft |
6359-4701 |
Socket sealing ring |
| 3ft |
6380-5101 |
Socket sealing ring |
| 3ft |
6391-0181 |
Torch ring |
| 3ft |
6482-1961 |
Spring segment |
| 3ft |
6482-7301 |
Spring segment |
| 3ft |
6587-6610 |
Adjustment lock post |
| 3ft |
6863-3701 |
Countershaft |
| 3ft |
6886-2273 |
Main shaft |
| 3ft |
3886-3183 |
Main shaft |
| 3ft |
7058-7620 |
Shim |
| 3ft |
7058-7626 |
Shim |
| 3ft |
7058-7630 |
Shim |
| 3ft |
7292-5601 |
Head wear ring |
| 3ft |
7305-5396 |
Tapered bushing |
| 3ft |
7320-3201 |
Main shaft sleeve |
| 3ft |
9439-5046 |
Feed cone |
| 4ft |
1063-1877 |
Feed hopper |
| 4ft |
1063-1898 |
Feed hopper |
| 4ft |
1063-1903 |
Feed hopper |
| 4ft |
1063-2661 |
Bowl hopper |
| 4ft |
1063-2890 |
Bowl hopper |
| 4ft |
1970-0710 |
U-bolt |
| 4ft |
1970-1150 |
U-bolt |
| 4ft |
1970-3830 |
U-bolt |
| 4ft |
1970-3832 |
U-bolt |
| 4ft |
2005-3652 |
Bowl |
| 4ft |
2005-3653 |
Bowl |
| 4ft |
2005-3988 |
Bowl |
| 4ft |
2005-3989 |
Bowl |
| 4ft |
2005-4330 |
Bowl |
| 4ft |
2206-2090 |
Countershaft bushing |
| 4ft |
2214-4481 |
Inner eccentric bushing |
| 4ft |
2214-5601 |
Outer eccentric bushing |
| 4ft |
2281-5100 |
Adjustment cap |
| 4ft |
2281-5120 |
Adjustment cap |
| 4ft |
2281-6515 |
Adjustment cap |
| 4ft |
2618-2246 |
Feed cone |
| 4ft |
2618-3190 |
Feed cone |
| 4ft |
2618-3226 |
Feed cone |
| 4ft |
2618-3232 |
Feed cone |
| 4ft |
3378-2995 |
Main frame |
| 4ft |
3680-4204 |
Eccentric gear |
| 4ft |
3680-4903 |
Pinion gear |
| 4ft |
3680-4905 |
Pinion gear |
| 4ft |
3806-4055 |
Arm guard |
| 4ft |
3806-4092 |
Countershaft box guard |
| 4ft |
3806-4581 |
Arm guard |
| 4ft |
4246-5994 |
Head |
| 4ft |
4246-5997 |
Head |
| 4ft |
4246-6003 |
Head |
| 4ft |
4537-6128 |
Countershaft box |
| 4ft |
4545-2731 |
Spring housing |
| 4ft |
4703-4295 |
Key |
| 4ft |
47037585 |
Key |
| 4ft |
4829-8540 |
Bowl liner |
| 4ft |
4829-8545 |
Bowl liner |
| 4ft |
4829-8603 |
Bowl liner |
| 4ft |
4829-8671 |
Bowl liner |
| 4ft |
4830-0023 |
Bowl liner |
| 4ft |
4830-0158 |
Bowl liner |
| 4ft |
4830-0291 |
Bowl liner |
| 4ft |
4830-0350 |
Bowl liner |
| 4ft |
4830-1101 |
Bowl liner |
| 4ft |
4830-1151 |
Bowl liner |
| 4ft |
4851-5001 |
Main frame liner |
| 4ft |
4851-5100 |
Main frame liner |
| 4ft |
4872-5205 |
Socket liner |
| 4ft |
5013-4101 |
Mantle |
| 4ft |
5013-4201 |
Mantle |
| 4ft |
5013-4300 |
Mantle |
| 4ft |
5013-4801 |
Mantle |
| 4ft |
5168-5701 |
Main shaft nut |
| 4ft |
6187-5200 |
Adjustment ring |
| 4ft |
6342-3501 |
Pinion thrust washer |
| 4ft |
6358-5160 |
Oil flinger |
| 4ft |
6358-8156 |
Oil flinger housing |
| 4ft |
6360-1743 |
Socket sealing ring |
| 4ft |
6360-5261 |
Baffle ring |
| 4ft |
6391-3321 |
Torch ring |
| 4ft |
6482-1725 |
Spring segment |
| 4ft |
6587-7025 |
Lock post |
| 4ft |
6875-0416 |
Countershaft |
| 4ft |
6686-4304 |
Main shaft |
| 4ft |
7058-7706 |
Shim |
| 4ft |
7058-7711 |
Shim |
| 4ft |
7058-7713 |
Shim |
| 4ft |
7292-5650 |
Head wear ring |
| 4ft |
7320-4200 |
Main shaft sleeve |
| 4ft |
7320-4201 |
Main shaft sleeve |
| 4ft |
7320-4331 |
Main shaft sleeve |
| 4ft |
7381-4603 |
Socket |
| 4ft |
9439-6020 |
Feed cone assembly |
| 4ft |
9439-6027 |
Feed cone assembly |
| 4ft |
9439-6029 |
Feed cone assembly |
| 4ft |
9439-6521 |
Feed cone assembly |
| 4ft |
9439-6690 |
Hydraulic lock post |
| 4ft |
9439-7091 |
Hydraulic adjustment ram |
| 4 1/4ft |
1028-6361 |
Feed hopper |
| 4 1/4ft |
1063-1886 |
Bowl hopper |
| 4 1/4ft |
1063-2890 |
Bowl hopper |
| 4 1/4ft |
1936-7960 |
Spring bolt |
| 4 1/4ft |
1970-0710 |
U-bolt |
| 4 1/4ft |
1970-1150 |
U-bolt |
| 4 1/4ft |
1970-3830 |
U-bolt |
| 4 1/4ft |
1970-3832 |
U-bolt |
| 4 1/4ft |
1970-5821 |
U-bolt |
| 4 1/4ft |
2005-4776 |
Bowl |
| 4 1/4ft |
2005-4778 |
Bowl |
| 4 1/4ft |
2005-5006 |
Bowl |
| 4 1/4ft |
2206-2090 |
Countershaft bushing |
| 4 1/4ft |
2214-3930 |
Inner eccentric bushing |
| 4 1/4ft |
2214-5885 |
Outer eccentric bushing |
| 4 1/4ft |
2281-6291 |
Adjustment cap |
| 4 1/4ft |
2618-3190 |
Feed cone |
| 4 1/4ft |
2618-3201 |
Feed cone |
| 4 1/4ft |
2618-3221 |
Feed cone |
| 4 1/4ft |
3114-1201 |
Eccentric |
| 4 1/4ft |
3680-5608 |
Eccentric gear |
| 4 1/4ft |
3806-4092 |
Countershaft box guard |
| 4 1/4ft |
4246-9002 |
Head |
| 4 1/4ft |
4404-9932 |
Head |
| 4 1/4ft |
4537-6128 |
Countershaft box |
| 4 1/4ft |
4636-6064 |
Clearing jack |
| 4 1/4ft |
4545-2731 |
Spring housing |
| 4 1/4ft |
4701-0175 |
Key |
| 4 1/4ft |
4701-5660 |
Key |
| 4 1/4ft |
4703-4295 |
Key |
| 4 1/4ft |
4703-7585 |
Key |
| 4 1/4ft |
4830-1826 |
Bowl liner |
| 4 1/4ft |
4830-2957 |
Bowl liner |
| 4 1/4ft |
4830-2958 |
Bowl liner |
| 4 1/4ft |
4830-4341 |
Bowl liner |
| 4 1/4ft |
4830-4612 |
Bowl liner |
| 4 1/4ft |
4851-6186 |
Main frame liner |
| 4 1/4ft |
4872-6340 |
Socket liner |
| 4 1/4ft |
5013-4451 |
Mantle |
| 4 1/4ft |
5013-6001 |
Mantle |
| 4 1/4ft |
5168-5161 |
Main shaft nut |
| 4 1/4ft |
5435-0001 |
Main frame pin |
| 4 1/4ft |
5598-4161 |
Feed plate |
| 4 1/4ft |
5598-4581 |
Feed plate |
| 4 1/4ft |
5598-5701 |
Feed plate |
| 4 1/4ft |
5683-2175 |
Locking key |
| 4 1/4ft |
5760-2301 |
Upper step bearing plate |
| 4 1/4ft |
5760-2601 |
Lower step bearing plate |
| 4 1/4ft |
5885-0065 |
Bowl lock post |
| 4 1/4ft |
5923-9208 |
Crusher sheave |
| 4 1/4ft |
6187-5589 |
Adjustment ring |
| 4 1/4ft |
6187-5590 |
Adjustment ring |
| 4 1/4ft |
6342-3501 |
Pinion thrust washer |
| 4 1/4ft |
6358-5160 |
Oil flinger |
| 4 1/4ft |
6358-8156 |
Flinger housing |
| 4 1/4ft |
6360-4161 |
Socket sealing ring |
| 4 1/4ft |
6360-4163 |
Socket sealing ring |
| 4 1/4ft |
6360-1210 |
Socket sealing ring |
| 4 1/4ft |
6360-4601 |
Head seal ring |
| 4 1/4ft |
6391-3321 |
Torch ring |
| 4 1/4ft |
6482-2351 |
Lower spring segment |
| 4 1/4ft |
6482-2352 |
Lower spring segment |
| 4 1/4ft |
6482-7961 |
Upper spring segment |
| 4 1/4ft |
6482-7963 |
Upper spring segment |
| 4 1/4ft |
6587-7025 |
Adjustment lock post |
| 4 1/4ft |
6875-0416 |
Countershaft |
| 4 1/4ft |
6875-0681 |
Countershaft |
| 4 1/4ft |
6886-5196 |
Main shaft |
| 4 1/4ft |
6886-4350 |
Main shaft |
| 4 1/4ft |
7058-8501 |
Shim |
| 4 1/4ft |
7058-8751 |
Shim |
| 4 1/4ft |
7058-8505 |
Shim |
| 4 1/4ft |
7320-4202 |
Main shaft sleeve |
| 4 1/4ft |
7320-4331 |
Main shaft sleeve |
| 4 1/4ft |
7381-7004 |
Socket |
| 4 1/4ft |
7381-7012 |
Socket |
| 4 1/4ft |
7381-7016 |
Socket |
| 4 1/4ft |
9439-6522 |
Feed cone |
| 4 1/4ft |
9439-6690 |
Hydraulic lock post |
| 4 1/4ft |
9439-7012 |
Feed cone |
| 4 1/4ft |
9439-7014 |
Feed cone |
| 5 1/2ft |
1063-4791 |
Feed hopper |
| 5 1/2ft |
1063-4826 |
Feed hopper |
| 5 1/2ft |
1063-5550 |
Bowl hopper |
| 5 1/2ft |
1063-6121 |
Bowl hopper |
| 5 1/2ft |
1940-3500 |
Spring bolt |
| 5 1/2ft |
1940-3584 |
Spring bolt |
| 5 1/2ft |
1970-7040 |
U-bolt |
| 5 1/2ft |
1970-7871 |
U-bolt |
| 5 1/2ft |
2005-5791 |
Bowl |
| 5 1/2ft |
2005-5792 |
Bowl |
| 5 1/2ft |
2005-7026 |
Bowl |
| 5 1/2ft |
2005-7027 |
Bowl |
| 5 1/2ft |
2206-5840 |
Countershaft housing |
| 5 1/2ft |
2213-4800 |
Bushing |
| 5 1/2ft |
2214-5706 |
Inner eccentric bushing |
| 5 1/2ft |
2214-6161 |
Outer eccentric bushing |
| 5 1/2ft |
2281-7691 |
Adjustment cap |
| 5 1/2ft |
2281-7701 |
Adjustment cap |
| 5 1/2ft |
2281-7963 |
Adjustment cap |
| 5 1/2ft |
2618-5761 |
Feed cone |
| 5 1/2ft |
2618-6001 |
Feed cone |
| 5 1/2ft |
2618-6142 |
Feed cone |
| 5 1/2ft |
2748-2476 |
Locking nut cover |
| 5 1/2ft |
3041-7755 |
Feed distributor |
| 5 1/2ft |
3114-2863 |
Eccentric |
| 5 1/2ft |
3378-5157 |
Main frame |
| 5 1/2ft |
3682-9752 |
Pinion gear |
| 5 1/2ft |
3683-0807 |
Eccentric gear |
| 5 1/2ft |
3806-7381 |
Arm guard |
| 5 1/2ft |
3806-8501 |
Countershaft box guard |
| 5 1/2ft |
4247-2035 |
Head |
| 5 1/2ft |
4247-2040 |
Head |
| 5 1/2ft |
4247-2041 |
Head |
| 5 1/2ft |
4537-6723 |
Countershaft box |
| 5 1/2ft |
4545-4621 |
Spring housing |
| 5 1/2ft |
4700-8121 |
Key |
| 5 1/2ft |
4700-8625 |
Key |
| 5 1/2ft |
4701-2821 |
Key |
| 5 1/2ft |
4701-5655 |
Key |
| 5 1/2ft |
4703-4295 |
Key |
| 5 1/2ft |
4703-8525 |
Key |
| 5 1/2ft |
4830-6501 |
Bowl liner |
| 5 1/2ft |
4830-6638 |
Bowl liner |
| 5 1/2ft |
4830-6771 |
Bowl liner |
| 5 1/2ft |
4830-6871 |
Bowl liner |
| 5 1/2ft |
4851-6306 |
Main frame liner |
| 5 1/2ft |
4851-7321 |
Main frame liner |
| 5 1/2ft |
5013-6801 |
Main shaft sleeve |
| 5 1/2ft |
5013-7001 |
Mantle |
| 5 1/2ft |
5149-2502 |
Spring bolt nut |
| 5 1/2ft |
5168-6781 |
Main shaft nut |
| 5 1/2ft |
5425-9655 |
Pin |
| 5 1/2ft |
5426-8435 |
Pin |
| 5 1/2ft |
5433-3421 |
Pin |
| 5 1/2ft |
5434-4850 |
Pin |
| 5 1/2ft |
5435-2100 |
Main frame pin |
| 5 1/2ft |
5598-6261 |
Feed plate |
| 5 1/2ft |
5598-7101 |
Feed plate |
| 5 1/2ft |
5683-1725 |
Locking key |
| 5 1/2ft |
5760-3501 |
Lower step bearing plate |
| 5 1/2ft |
5760-5011 |
Upper step bearing plate |
| 5 1/2ft |
5885-0019 |
Lock post |
| 5 1/2ft |
5923-9126 |
Crusher sheave |
| 5 1/2ft |
5923-9206 |
Crusher sheave |
| 5 1/2ft |
6187-6302 |
Adjustment ring |
| 5 1/2ft |
6187-6303 |
Adjustment ring |
| 5 1/2ft |
6358-5940 |
Oil flinger |
| 5 1/2ft |
6358-9201 |
Oil flinger |
| 5 1/2ft |
6360-9010 |
Oil retainer ring |
| 5 1/2ft |
6961-2302 |
Baffle ring |
| 5 1/2ft |
6380-6801 |
Socket sealing ring |
| 5 1/2ft |
6482-6551 |
Lower spring segment |
| 5 1/2ft |
6875-3762 |
Countershaft |
| 5 1/2ft |
6886-5800 |
Main shaft |
| 5 1/2ft |
6886-6286 |
Main shaft |
| 5 1/2ft |
7058-8876 |
Shim |
| 5 1/2ft |
7058-8880 |
Shim |
| 5 1/2ft |
7058-9001 |
Shim |
| 5 1/2ft |
7320-4661 |
Torch ring |
| 5 1/2ft |
7381-7206 |
Socket |
| 5 1/2ft |
9439-8025 |
Floating feed cone |
| 5 1/2ft |
9439-8026 |
Floating feed cone |
| 5 1/2ft |
9439-8078 |
Ram |
| 5 1/2ft |
9439-8080 |
Bowl lock |
| 5 1/2ft |
9439-8257 |
Hydraulic lock post |
| 5 1/2ft |
2005-6280 |
Bowl |
| 5 1/2ft |
2005-6282 |
Bowl |
| 5 1/2ft |
2281-7691 |
Adjustment cap |
| 5 1/2ft |
2281-7701 |
Adjustment cap |
| 5 1/2ft |
2281-7963 |
Adjustment cap |
| 5 1/2ft |
2681-5521 |
Feed cone |
| 5 1/2ft |
4247-2039 |
Head |
| 5 1/2ft |
4247-2042 |
Head |
| 5 1/2ft |
4830-5415 |
Bowl liner |
| 5 1/2ft |
4830-5421 |
Bowl liner |
| 5 1/2ft |
4830-5556 |
Bowl liner |
| 5 1/2ft |
4830-6331 |
Bowl liner |
| 5 1/2ft |
5013-7401 |
Mantle |
| 5 1/2ft |
5013-7601 |
Mantle |
| 5 1/2ft |
6391-8355 |
Adjustment cap |
| 5 1/2ft |
7320-6600 |
Main shaft sleeve |
| 5 1/2ft |
9439-8035 |
Floating feed cone |
| 7ft |
1063-6471 |
Feed hopper |
| 7ft |
1063-8781 |
Bowl hopper |
| 7ft |
1970-7871 |
U-bolt |
| 7ft |
2005-8831 |
Bowl |
| 7ft |
2005-9361 |
Bowl |
| 7ft |
2206-8500 |
Countershaft bushing |
| 7ft |
2214-0636 |
Bushing |
| 7ft |
2214-6721 |
Inner eccentric bushing |
| 7ft |
2214-7561 |
Outer eccentric bushing |
| 7ft |
2281-8910 |
Adjustment cap |
| 7ft |
2281-8970 |
Adjustment cap |
| 7ft |
2302-7027 |
Main frame cap |
| 7ft |
2470-9500 |
Countershaft box guard |
| 7ft |
2618-8161 |
Feed cone |
| 7ft |
2618-8221 |
Feed cone |
| 7ft |
2748-4501 |
Locking nut cover |
| 7ft |
3014-8357 |
Feed distributor |
| 7ft |
3114-4262 |
Eccentric |
| 7ft |
3682-7652 |
Pinion gear |
| 7ft |
3682-9230 |
Eccentric gear |
| 7ft |
3806-9061 |
Countershaft box guard |
| 7ft |
3806-9502 |
Arm guard |
| 7ft |
4247-5200 |
Head |
| 7ft |
4537-7927 |
Countershaft box |
| 7ft |
4545-6511 |
Spring housing |
| 7ft |
4700-8651 |
Key |
| 7ft |
4701-2845 |
Key |
| 7ft |
4701-5680 |
Key |
| 7ft |
4703-8995 |
Key |
| 7ft |
4705-7175 |
Key |
| 7ft |
4705-7303 |
Key |
| 7ft |
4830-7378 |
Bowl liner |
| 7ft |
4830-7379 |
Bowl liner |
| 7ft |
4830-7581 |
Bowl liner |
| 7ft |
4830-7583 |
Bowl liner |
| 7ft |
4830-8400 |
Bowl liner |
| 7ft |
4830-8494 |
Bowl liner |
| 7ft |
4851-9281 |
Main frame liner |
| 7ft |
4851-9410 |
Seat liner |
| 7ft |
4851-9501 |
Main frame liner |
| 7ft |
4872-8520 |
Socket liner |
| 7ft |
5013-9001 |
Mantle |
| 7ft |
5013-9203 |
Mantle |
| 7ft |
5013-9268 |
Mantle |
| 7ft |
5013-9276 |
Mantle |
| 7ft |
5426-9100 |
Main frame pin |
| 7ft |
5434-4970 |
Pin |
| 7ft |
5435-2751 |
Main frame pin |
| 7ft |
5598-8781 |
Feed plate |
| 7ft |
5760-7401 |
Lower step bearing plate |
| 7ft |
5760-8650 |
Upper step bearing plate |
| 7ft |
5885-0017 |
Bowl lock post |
| 7ft |
5885-0018 |
Lock post |
| 7ft |
5923-2260 |
Sheave |
| 7ft |
5923-9232 |
Sheave |
| 7ft |
5923-9262 |
Sheave |
| 7ft |
6187-9501 |
Adjustment ring |
| 7ft |
6187-9500 |
Adjustment ring |
| 7ft |
6273-1601 |
Locking collar |
| 7ft |
6273-7151 |
Locking nut |
| 7ft |
6291-2500 |
Wear ring |
| 7ft |
6342-5501 |
Pinion thrust washer |
| 7ft |
6358-7662 |
Oil flinger |
| 7ft |
6358-9421 |
Oil flinger housing |
| 7ft |
6361-7151 |
Baffle ring |
| 7ft |
6380-9190 |
Socket sealing ring |
| 7ft |
6466-9810 |
Seat liner segment |
| 7ft |
6482-6311 |
Lower spring segment |
| 7ft |
6876-1342 |
Countershaft |
| 7ft |
6886-7889 |
Main shaft |
| 7ft |
7058-9802 |
Step bearing shim |
| 7ft |
7058-9805 |
Step bearing shim |
| 7ft |
7292-7601 |
Head wear ring |
| 7ft |
7303-9875 |
Bushing |
| 7ft |
7305-1925 |
Sleeve |
| 7ft |
7381-9576 |
Socket |
| 7ft |
8030-2725 |
Step bearing plate |
| 7ft |
8642-8350 |
counterweight |
| 7ft |
9439-9018 |
Floating feed cone |
| 7ft |
9439-9019 |
Floating feed cone |
| 7ft |
9439-9142 |
Bowl adjustment ram |
| 7ft |
9439-9358 |
Lock post assembly |
| 7ft |
9450-4418 |
Clearing jack assembly |
| 7ft |
1063-7927 |
Feed hopper |
| 7ft |
1063-8781 |
Bowl hopper |
| 7ft |
1970-0710 |
U-bolt |
| 7ft |
2005-8833 |
Bowl |
| 7ft |
2005-9335 |
Bowl |
| 7ft |
2005-9345 |
Bowl |
| 7ft |
2206-8500 |
Countershaft bushing |
| 7ft |
2214-0636 |
Bushing |
| 7ft |
2214-6721 |
Inner eccentric bushing |
| 7ft |
2214-7564 |
Outer eccentric bushing |
| 7ft |
2281-8977 |
Adjustment cap |
| 7ft |
2618-8221 |
Feed cone |
| 7ft |
3114-4262 |
Eccentric |
| 7ft |
3378-9519 |
Main frame |
| 7ft |
3378-9526 |
Main frame |
| 7ft |
3682-7652 |
Pinion |
| 7ft |
3682-9237 |
Eccentric gear |
| 7ft |
3806-9061 |
Countershaft box guard |
| 7ft |
3806-9502 |
Arm guard |
| 7ft |
4537-7927 |
Countershaft box |
| 7ft |
4700-8650 |
Key |
| 7ft |
4701-2845 |
Key |
| 7ft |
4701-5680 |
Key |
| 7ft |
4705-7175 |
Socket |
| 7ft |
4705-7303 |
Key |
| 7ft |
4851-9282 |
Main frame liner |
| 7ft |
4851-9401 |
Seat liner |
| 7ft |
4851-9501 |
Main frame liner |
| 7ft |
4872-8520 |
Socket liner |
| 7ft |
5168-7386 |
Main shaft nut |
| 7ft |
5426-7175 |
Pin |
| 7ft |
5426-9100 |
Main frame pin |
| 7ft |
5923-9360 |
Sheave |
| 7ft |
6187-9512 |
Adjustment ring |
| 7ft |
6319-2500 |
Wear ring |
| 7ft |
6342-5501 |
Pinion thrust washer |
| 7ft |
6358-7662 |
Oil flinger |
| 7ft |
6358-9421 |
Flinger housing |
| 7ft |
6361-7351 |
Baffle ring |
| 7ft |
6391-5481 |
Torch ring |
| 7ft |
6466-9810 |
Seat liner segment |
| 7ft |
6482-6311 |
Lower spring segment |
| 7ft |
6876-1325 |
Countershaft |
| 7ft |
6886-8541 |
Main shaft |
| 7ft |
7303-9875 |
Bushing |
| 7ft |
7320-8350 |
Main shaft sleeve |
| 7ft |
7381-9583 |
Socket |
| 7ft |
8642-8850 |
Counterweight |
| 7ft |
9439-9018 |
Floating feed cone |
| 7ft |
9439-9019 |
Floating feed cone |
| 7ft |
9439-9193 |
Hydraulic lock post |
| 7ft |
9439-9752 |
Bowl adjustment ram |
| 7ft |
9450-4418 |
Clearing jack |
| 7ft |
1063-6375 |
Feed hopper |
| 7ft |
1063-6471 |
Feed hopper |
| 7ft |
1063-8184 |
Bowl hopper |
| 7ft |
1063-8501 |
Bowl hopper |
| 7ft |
2005-8605 |
Bowl |
| 7ft |
2005-9276 |
Bowl |
| 7ft |
2005-9359 |
Bowl |
| 7ft |
2005-9385 |
Bowl |
| 7ft |
2206-8500 |
Countershaft bushing |
| 7ft |
2214-0636 |
Bushing |
| 7ft |
2214-6721 |
Inner eccentric bushing |
| 7ft |
2214-7561 |
Outer eccentric bushing |
| 7ft |
2281-8910 |
Adjustment cap |
| 7ft |
2281-8915 |
Adjustment cap |
| 7ft |
2281-8945 |
Adjustment cap |
| 7ft |
2281-8950 |
Adjustment cap |
| 7ft |
2618-7681 |
Feed cone |
| 7ft |
2618-7921 |
Feed cone |
| 7ft |
2618-8161 |
Feed cone |
| 7ft |
2618-8221 |
Feed cone |
| 7ft |
2748-4501 |
Locking nut cover |
| 7ft |
3041-8357 |
Feed distributor |
| 7ft |
3114-4262 |
Eccentric |
| 7ft |
3378-6711 |
Main frame |
| 7ft |
3682-7652 |
Pinion |
| 7ft |
3682-9233 |
Gear |
| 7ft |
3682-9229 |
Gear |
| 7ft |
3800-7665 |
Guard |
| 7ft |
3800-7670 |
Guard |
| 7ft |
3806-8781 |
Arm guard |
| 7ft |
3806-9061 |
Countershaft box guard |
| 7ft |
4247-5045 |
Head |
| 7ft |
4247-5049 |
Head |
| 7ft |
4247-5097 |
Head |
| 7ft |
4247-5139 |
Head |
| 7ft |
4537-7443 |
Countershaft box |
| 7ft |
4545-6511 |
Spring housing |
| 7ft |
4700-8650 |
Key |
| 7ft |
4700-8651 |
Key |
| 7ft |
4701-2845 |
Key |
| 7ft |
4701-5680 |
Key |
| 7ft |
4703-4295 |
Key |
| 7ft |
4703-8995 |
Key |
| 7ft |
4705-7157 |
Key |
| 7ft |
4830-7378 |
Bowl liner |
| 7ft |
4830-7379 |
Bowl liner |
| 7ft |
4830-7581 |
Bowl liner |
| 7ft |
4830-7583 |
Bowl liner |
| 7ft |
4830-8400 |
Bowl liner |
| 7ft |
4830-8494 |
Bowl liner |
| 7ft |
4830-8556 |
Bowl liner |
| 7ft |
4830-8846 |
Bowl liner |
| 7ft |
4830-9472 |
Bowl liner |
| 7ft |
4830-8068 |
Bowl liner |
| 7ft |
4851-7611 |
Main frame liner |
| 7ft |
4851-8481 |
Main frame liner |
| 7ft |
4851-9320 |
Seat liner |
| 7ft |
4851-9455 |
Seat liner |
| 7ft |
4872-8485 |
Socket liner |
| 7ft |
4872-8520 |
Socket liner |
| 7ft |
4952-0001 |
Bowl lock |
| 7ft |
5013-8101 |
Upper mantle |
| 7ft |
5013-8201 |
Upper mantle |
| 7ft |
5013-8401 |
Lower mantle |
| 7ft |
5013-8601 |
Lower mantle |
| 7ft |
5013-8801 |
Lower mantle |
| 7ft |
5013-8901 |
Lower mantle |
| 7ft |
5013-9001 |
Mantle |
| 7ft |
5013-9203 |
Mantle |
| 7ft |
5013-9268 |
Mantle |
| 7ft |
5013-9276 |
Mantle |
| 7ft |
5168-8131 |
Main shaft nut |
| 7ft |
5434-0321 |
Socket dowel |
| 7ft |
5434-6481 |
Locking key |
| 7ft |
5598-7491 |
Feed plate |
| 7ft |
5598-8781 |
Feed plate |
| 7ft |
5760-7401 |
Lower step bearing plate |
| 7ft |
5760-8650 |
Upper step bearing plate |
| 7ft |
5923-9318 |
Sheave |
| 7ft |
5923-9319 |
Sheave |
| 7ft |
6187-7951 |
Adjustment ring |
| 7ft |
6187-7952 |
Adjustment ring |
| 7ft |
6237-1601 |
Locking collar |
| 7ft |
6273-8201 |
Locking nut |
| 7ft |
6358-7662 |
Oil flinger |
| 7ft |
6358-9421 |
Flinger housing |
| 7ft |
6361-7351 |
Baffle ring |
| 7ft |
6386-8161 |
Socket sealing ring |
| 7ft |
6380-9190 |
Socket sealing ring |
| 7ft |
6391-5481 |
Torch ring |
| 7ft |
6466-9667 |
Seat liner |
| 7ft |
6482-5651 |
Spring segment |
| 7ft |
6876-1324 |
Countershaft |
| 7ft |
6886-7662 |
Main shaft |
| 7ft |
6886-7663 |
Main shaft |
| 7ft |
6886-7877 |
Main shaft |
| 7ft |
6886-7943 |
Main shaft |
| 7ft |
7058-9790 |
Shim |
| 7ft |
7058-9802 |
Shim |
| 7ft |
7058-9805 |
Shim |
| 7ft |
7292-7601 |
Head wear ring |
| 7ft |
7303-9875 |
Bushing |
| 7ft |
7320-8011 |
Main shaft sleeve |
| 7ft |
7381-9005 |
Socket |
| 7ft |
7381-9007 |
Socket |
| 7ft |
7381-9576 |
Socket |
| 7ft |
7381-9583 |
Socket |
| 7ft |
8642-8301 |
Counterweight |
| 7ft |
8642-8350 |
Counterweight |
| Guaranteed to fit, perform and long wear life |
Shenyang Powerups Machinery Co., Ltd, located in Shenyang of northern China, is a global provider of process solutions for a variety of industries including mineral processing, aggregate processing, coal mining, etc. It is a manufacturing company of machinery and parts specially for mineral and aggregate processing.
Shenyang Powerups Machinery Co., Ltd is committed to designing, manufacturing and maintaining cone crusher, jaw crusher, impact crusher, feeder, screen and washing equipment, and it's also a great resource of premium replacement parts to fit HP Series™ cone crusher, GP Series™ cone crusher, MP Series™ cone crusher, C Series™ jaw crusher, Symons® cone crusher, Gyradisc® cone crusher, Omnicone® cone crusher, CH/CS cone crusher, etc. Powerups has large stock of parts for the leading models of crushers to meet the specific needs of each customer.
Powerups upholds the highest standards for engineering and manufacturing to incorporate all the advanced technology in the designs of our crushers, feeders, screens, washers, etc. In addition, it is able to design and manufacture complete crushing plant, portable crushing plant. Besides, the company operates with its own highly qualified management team to continuously improve the quality of casting, machining process, parts inspection in order to provide long wear life.
POWERUPS' process equipment and systems are proven in mining operation, with installation in over 20 countries around the world including United States of America, Canada, Chile, Peru, Colombia, Mexico, Greece, Russia, Turkey, Australia, New Zealand, Saudi Arabia, Thailand, Indonesia, Cambodia, Malaysia, Vietnam, etc. Powerups is ideally positioned to deliver high quality and competitive solutions to projects anywhere in the world.
Our Mission: Let's Make Things Better
Symons 2FT Cone Crusher Spares: The Backbone of Seamless Industrial Operations
In the unforgiving landscapes of mining, the bustling sites of construction, and the large - scale operations of aggregate production, the Symons 2FT Cone Crusher stands as a stalwart, tasked with the arduous job of breaking down tough materials into manageable sizes. However, the seamless functioning of this industrial workhorse hinges on a crucial aspect - the availability and quality of its spare parts. Symons 2FT Cone Crusher spares are not mere components; they are the lifelines that sustain the crusher's performance, minimize costly downtimes, and maximize overall productivity. This essay delves deep into the world of these spares, exploring their key types, significance, maintenance best practices, and critical considerations during procurement.
The Key Players: Essential Spare Parts and Their Roles
Mantle and Bowl Liner: The Dynamic Duo of Crushing
At the heart of the Symons 2FT Cone Crusher's crushing mechanism lies the mantle and bowl liner. These two components work in tandem, forming the crushing chamber where the magic happens. The mantle, affixed to the main shaft, gyrates within the bowl liner, creating a powerful force that squeezes and shatters the incoming materials. As rocks and ores are fed into the chamber, they are subjected to intense impact and abrasion between the mantle and the bowl liner, making these parts highly susceptible to wear.
Crafted from top - tier wear - resistant materials like high - manganese steel or advanced alloys, the mantle and bowl liner are engineered to endure the harsh conditions inside the crusher. High - manganese steel, in particular, exhibits a unique property - it work - hardens upon impact. This means that as it faces the continuous onslaught of crushed materials, its surface becomes tougher, enhancing its resistance to wear. Nevertheless, over time, the relentless crushing action takes its toll. As the wear on these parts progresses, the crusher's efficiency wanes, and the quality of the output deteriorates. Regular, meticulous inspections of the mantle and bowl liner are non - negotiable. Once the wear reaches a pre - defined threshold set by the manufacturer, immediate replacement is imperative to restore the crusher's optimal performance.
Main Shaft and Eccentric Assembly: The Core of Rotational Power
The main shaft serves as the very core of the Symons 2FT Cone Crusher, providing the essential support and rotational force required for the mantle's operation. Constructed from high - strength steel, it is designed to bear the brunt of the significant forces and torques generated during the crushing process. Any damage or excessive wear to the main shaft can trigger a cascade of operational issues, ranging from uneven crushing and increased vibrations to potential catastrophic breakdowns. Spare main shafts are indispensable for swiftly replacing a damaged unit and getting the crusher back on track.
Complementing the main shaft is the eccentric assembly, which includes the eccentric bushing and related components. This assembly is responsible for generating the distinctive gyrating motion of the mantle. As the eccentric bushing rotates around the main shaft, it imparts an elliptical movement to the mantle, creating the variable - gap crushing action that is characteristic of cone crushers. However, the constant rotation and mechanical stress can cause the eccentric bushing to wear over time. Spare eccentric bushings and other components of the assembly are vital for maintaining the precise gyrating motion of the mantle. A worn - out eccentric assembly can lead to inefficient crushing, increased energy consumption, and potential damage to other parts of the crusher.
Countershaft and Drive System Components: The Power Transmitters
The countershaft and its associated drive system components, such as gears, belts, and couplings, act as the power transmitters of the Symons 2FT Cone Crusher. The countershaft, rotating at high speeds, meshes with the gears on the main shaft or the eccentric assembly, effectively transferring power from the motor. Gears, subjected to continuous meshing, can experience tooth wear, while belts may stretch or break over time. Couplings, which connect different parts of the drive system, are vulnerable to damage from vibrations or misalignment.
Spare gears, belts, and couplings are essential for promptly replacing worn - out or damaged components. Regular inspections of these drive system parts are crucial to detect early signs of wear, such as visible tooth erosion on gears, cracks in belts, or looseness in couplings. Timely replacement of these spares ensures seamless power transmission, reduces the risk of sudden breakdowns, and maintains the overall efficiency of the crusher.
Bearings and Seals: The Protectors of Moving Parts
Bearings play a pivotal role in reducing friction between the moving parts of the Symons 2FT Cone Crusher, including the main shaft, countershaft, and eccentric assembly. They support the rotating components, enabling them to move smoothly with minimal resistance. However, the harsh operating environment, characterized by heavy loads, high speeds, and the presence of contaminants, can cause bearings to wear out or fail prematurely. Spare bearings are essential for replacing worn - out units and ensuring the continued smooth operation of the crusher.
Seals, on the other hand, act as the guardians, preventing the ingress of dust, dirt, and other contaminants into the crusher's critical components, such as the bearings and the drive system. A damaged or worn - out seal can allow these harmful particles to enter, accelerating the wear of internal parts and potentially leading to breakdowns. Spare seals are necessary to maintain the integrity of the crusher's internal components and shield them from the harsh external environment.
The Significance of Quality Spares
Unleashing Optimal Performance
Using high - quality Symons 2FT Cone Crusher spares is the key to unlocking the crusher's optimal performance. Genuine or top - notch aftermarket spares are designed to meet the exacting specifications of the original equipment. This ensures a perfect fit, efficient functionality, and the preservation of the crusher's crushing capacity and product quality. In contrast, inferior - quality spares can disrupt the crusher's operation. They may not fit properly, resulting in uneven performance, increased energy consumption, and a significant reduction in output.
Prolonging Equipment Lifespan
Quality spares are instrumental in extending the lifespan of the Symons 2FT Cone Crusher. When worn - out parts are replaced with reliable spares, the stress and strain on other components are significantly reduced. For example, replacing a worn - out bearing with a high - quality one can prevent excessive vibrations that could otherwise damage the main shaft or other critical parts. Regular use of quality spares in maintenance and repairs helps keep the crusher in prime condition for an extended period, reducing the need for premature and costly equipment replacement.
Ensuring Safety in Operations
Substandard spares pose a grave safety risk in cone crusher operations. Faulty or low - quality parts, such as a weak main shaft or a poorly constructed belt, can fail during operation, leading to unexpected breakdowns and potentially dangerous accidents. High - quality spares, on the other hand, are manufactured with stringent quality control measures, ensuring their reliability and safety. By using genuine or trusted aftermarket spares, operators can create a safer working environment, minimizing the risk of safety - critical failures and protecting the well - being of personnel involved in the crusher operation.
Maintenance Strategies for Spare Parts
Regular and Rigorous Inspections
Regular inspection of all spare parts forms the bedrock of an effective maintenance strategy. Operators should establish a comprehensive inspection schedule covering the mantle, bowl liner, main shaft, bearings, and other components. Visual inspections can help detect visible signs of wear, such as cracks, grooves, or excessive corrosion. Employing specialized tools to measure the wear levels of parts like the mantle and bowl liner provides accurate data for determining the right time for replacement. Additionally, closely monitoring the performance of the drive system components, including changes in noise levels and vibrations, can signal potential issues with gears, belts, or couplings.
Optimal Lubrication Practices
Proper lubrication is crucial for the longevity of many spare parts, especially bearings and bushings. Using the recommended lubricants and adhering to the manufacturer's lubrication intervals is essential for reducing friction, preventing overheating, and minimizing wear. Lubrication also acts as a protective barrier against corrosion and contaminants. Operators should ensure that lubrication points are clean before applying lubricant and that the correct amount is used. Regularly checking the lubricant levels and condition helps maintain optimal lubrication performance.
Smart Inventory Management
Maintaining an appropriate inventory of Symons 2FT Cone Crusher spares is essential for minimizing downtime. Operators should analyze historical spare part usage data, consider the crusher's specific operating conditions, and consult with manufacturers or suppliers to determine the optimal inventory levels. Critical spare parts, such as the mantle, bowl liner, and main shaft, should be stocked in sufficient quantities to enable quick replacement in case of unexpected failures. However, it is important to strike a balance, as excessive inventory can tie up valuable capital and storage space.
Considerations When Purchasing Spares
Compatibility is Key
When purchasing Symons 2FT Cone Crusher spares, ensuring compatibility with the existing equipment is of paramount importance. Operators must verify that the spare parts are specifically designed for the Symons 2FT model. This involves checking part numbers, dimensions, and performance specifications. Using incompatible parts can lead to installation problems, subpar performance, and potential damage to the crusher.
Quality and Brand Reputation Matter
Opting for spares from reputable manufacturers or suppliers is a crucial factor in ensuring quality. Well - established brands typically have robust quality control processes and use high - grade materials in production. Reading customer reviews, seeking recommendations from industry peers, and researching the supplier's track record can help in identifying reliable sources for spare parts. While aftermarket spares may offer cost savings, it is essential to ensure that they meet the necessary quality standards.
Conducting a Cost - Benefit Analysis
Cost is an important consideration when purchasing spares, but it should not be the sole determinant. Operators should conduct a thorough cost - benefit analysis, comparing the purchase price of the spares with their expected lifespan, performance, and the potential impact on the crusher's overall operation. Sometimes, investing in slightly more expensive but higher - quality spares can yield long - term cost savings by reducing maintenance frequency, minimizing downtime, and improving the crusher's efficiency.
In conclusion, Symons 2FT Cone Crusher spares are the unsung heroes that keep the crusher running smoothly in the demanding industrial landscape. Understanding the key spare parts, their functions, significance, maintenance strategies, and procurement considerations is essential for operators in the mining, construction, and aggregate industries. By prioritizing quality spares, implementing effective maintenance practices, and making informed purchasing decisions, companies can ensure the optimal performance, extended lifespan, and safety of their Symons 2FT Cone Crushers, thereby enhancing their productivity and maintaining a competitive edge in the market.
Mantle 50131001 / 5013 - 1001: A Pivotal Component in Cone Crushers
In the intricate machinery of cone crushers, the Mantle 50131001 / 5013 - 1001 emerges as a component of paramount importance. Serving as a central element in the crushing process, this mantle plays a critical role in industries such as mining, construction, and aggregate production. This essay will comprehensively explore the features, functions, performance, maintenance, and significance of the Mantle 50131001 / 5013 - 1001, highlighting its indispensable nature in the efficient operation of cone crushers.
Structural Characteristics and Design
The Mantle 50131001 / 5013 - 1001 is meticulously designed to withstand the intense forces and abrasive conditions within a cone crusher. It is typically crafted from high - quality, wear - resistant materials, with high - manganese steel being a popular choice. High - manganese steel possesses unique properties that make it ideal for this application; when subjected to impact and abrasion, it work - hardens, increasing its resistance to wear over time. This work - hardening characteristic ensures that the mantle can maintain its structural integrity and crushing efficiency even under continuous and arduous use.
In terms of its physical structure, the mantle has a conical shape that is tailored to fit precisely within the bowl liner of the cone crusher, forming the crushing chamber. The dimensions of the Mantle 50131001 / 5013 - 1001, including its height, base diameter, and slope, are carefully engineered to match the specific requirements of the crusher model it is intended for. A proper fit is crucial as it directly impacts the crushing performance and the quality of the output product. The surface of the mantle may also feature specific profiles or textures, which are designed to enhance the crushing action by optimizing the contact and force distribution between the mantle and the material being crushed.
Function in the Cone Crushing Process
The primary function of the Mantle 50131001 / 5013 - 1001 is to participate in the crushing of materials within the cone crusher. It is mounted on the main shaft and, as the main shaft rotates, the mantle gyrates eccentrically within the bowl liner. This eccentric motion creates a variable - gap crushing chamber, where the incoming rocks or ores are subjected to a combination of compressive and shearing forces.
As the material enters the top of the crusher and falls into the crushing chamber, it is gradually squeezed and broken down as the mantle moves closer to the bowl liner. The continuous rotation and gyrating motion of the mantle ensure that the material is crushed repeatedly until it reaches the desired size and can pass through the discharge opening at the bottom of the chamber. The mantle's role in this process is not only to apply the necessary force for crushing but also to guide the material through the chamber, facilitating a smooth and efficient flow of the crushed product.
Wear and Tear Mechanisms
Despite its robust construction, the Mantle 50131001 / 5013 - 1001 is highly susceptible to wear and tear due to the harsh operating environment of the cone crusher. The constant contact with hard and abrasive materials, along with the high - impact forces generated during the crushing process, gradually erode the surface of the mantle.
The wear pattern on the mantle is often uneven. Areas that are in more frequent and intense contact with the material, such as the lower part of the mantle closer to the discharge opening, tend to wear out more quickly. Additionally, the type of material being crushed significantly influences the rate of wear. Harder and more abrasive materials, like granite or quartz - rich ores, will cause faster wear compared to softer materials. Operating parameters of the crusher, such as the feed rate, crushing force, and the size distribution of the input material, also play a role. An excessive feed rate or an improper size distribution can lead to increased stress on the mantle, accelerating its degradation.
Maintenance and Replacement
Regular maintenance of the Mantle 50131001 / 5013 - 1001 is essential to maximize its lifespan and ensure the continued efficient operation of the cone crusher. Visual inspections should be conducted at regular intervals to check for signs of wear, such as surface roughness, cracks, or significant thinning. Specialized measurement tools can be used to accurately assess the thickness of the mantle at various points, allowing operators to monitor the wear progression and predict when replacement will be necessary.
Lubrication of the components associated with the mantle, such as the main shaft bearings, is also crucial. Proper lubrication reduces friction, prevents overheating, and minimizes the transfer of excessive stress to the mantle. When the wear of the mantle reaches a critical level, as determined by the manufacturer's specifications or the crusher's performance decline, it must be replaced promptly. Delaying the replacement can lead to a significant decrease in the crusher's efficiency, increased energy consumption, and potential damage to other components, such as the bowl liner and the main shaft.
The replacement process involves careful disassembly of the crusher to remove the worn - out mantle. The mounting surfaces must be thoroughly cleaned and inspected for any damage or debris before installing the new Mantle 50131001 / 5013 - 1001. Ensuring proper alignment and tightness during installation is vital to avoid any issues during operation, such as uneven crushing or excessive vibrations.
Importance in Overall Crusher Performance
The Mantle 50131001 / 5013 - 1001 has a direct and significant impact on the overall performance of the cone crusher. A well - maintained and properly functioning mantle ensures consistent and efficient crushing, resulting in a higher throughput of the desired product size. It also contributes to the quality of the crushed material; an evenly worn mantle helps in achieving a more uniform particle size distribution, which is crucial for various applications, such as in the production of construction aggregates.
Conversely, a worn - out or damaged mantle can lead to a host of problems. It may cause uneven crushing, resulting in a higher proportion of over - sized or undersized particles in the output. This not only affects the quality of the product but also requires additional processing steps, increasing operational costs. Moreover, a failing mantle can put additional stress on other components of the crusher, potentially leading to their premature wear and failure, and ultimately causing costly downtime for repairs.
Interaction with Other Components
The Mantle 50131001 / 5013 - 1001 does not operate in isolation but interacts closely with other key components of the cone crusher. Its performance is highly dependent on the proper functioning of the main shaft, which provides the rotational force and support. Any misalignment or damage to the main shaft can affect the movement of the mantle, leading to inefficient crushing.
The bowl liner, which forms the outer surface of the crushing chamber, works in tandem with the mantle. The gap between the mantle and the bowl liner determines the final size of the crushed product. As the mantle wears, this gap changes, and adjustments may be required to maintain the desired product size. Additionally, the eccentric assembly, which generates the gyrating motion of the mantle, must be in good condition to ensure the mantle moves precisely as intended.
In conclusion, the Mantle 50131001 / 5013 - 1001 is a vital and complex component in cone crushers. Its structural design, function in the crushing process, wear characteristics, and maintenance requirements all contribute to its significance in the efficient operation of the crusher. Understanding and properly managing the Mantle 50131001 / 5013 - 1001 is essential for operators in industries that rely on cone crushers, as it directly impacts productivity, product quality, and the overall cost - effectiveness of the operation. As technology in the field of crushing equipment continues to evolve, the importance of high - quality and well - maintained mantles like the 50131001 / 5013 - 1001 will remain a cornerstone of successful crushing operations.
Introduction to Symons 2FT Cone Crusher Spare Parts
The Symons 2FT cone crusher relies on precision-engineered spare parts to deliver optimal crushing performance. Key components include the mantle, concave liners, eccentric bushing, countershaft assembly, and hydraulic adjustment system. Each part must meet strict material and dimensional specifications to ensure compatibility and reliability.
Critical Wear Components
- Mantle & Concave Liners
- Made from high-manganese steel (14-18% Mn) for superior impact resistance
- Designed with optimized crushing chamber geometry for efficient particle reduction
- Average service life: 400-600 operating hours depending on feed material
- Eccentric Bushing
- Bronze alloy construction with precise internal lubrication channels
- Ensures smooth gyratory motion of the main shaft
- Requires replacement every 2,500-3,000 operating hours
- Countershaft Assembly
- Includes bearings (32218/C3), gears, and seals
- Critical for power transmission from the motor to the crushing mechanism
- Proper alignment and lubrication are essential for longevity
Maintenance & Replacement Guidelines
- Liner Inspection: Check for wear patterns and cracks every 50 operating hours
- Bushing Clearance: Measure eccentric bushing wear every 500 hours
- Fastener Torque: Verify bolt tightness (e.g., main shaft nut at 1,800 Nm)
- Lubrication: Use high-performance grease for bearings and bushings
Performance Optimization Tips
- Rotate concave liners periodically to extend service life
- Monitor tramp metal to prevent premature wear
- Use genuine OEM parts to ensure dimensional accuracy
- Implement predictive maintenance with vibration analysis
Conclusion
Proper selection, installation, and maintenance of Symons 2FT cone crusher spare parts are essential for maximizing productivity and minimizing unexpected downtime. Investing in high-quality components and following manufacturer guidelines can significantly enhance crusher performance and operational efficiency.
Technical Specifications of Mantle 50131001/5013-1001
1. Physical Dimensions & Design
- Outer diameter: 600mm (23.6 inches)
- Height: 300mm (11.8 inches)
- Weight: 185kg (±2%)
- Mounting system: Threaded connection (M90x6)
- Crushing profile: Medium-coarse chamber configuration
2. Material Composition
- Primary alloy: Modified Hadfield manganese steel (14-18% Mn)
- Chemical composition:
- Carbon: 1.10-1.25%
- Manganese: 14.5-18.5%
- Chromium: 2.0-2.8% (enhanced wear resistance)
- Micro-alloying elements: Mo, V for grain refinement
- Hardness: 200-230 HB (work-hardened surface up to 500 HB)
3. Manufacturing Process
- Sand casting with controlled solidification
- Heat treatment: Solution annealing at 1050°C + water quenching
- Quality control:
- UT testing for internal defects
- Dimensional verification with CMM
- Surface hardness mapping
4. Performance Characteristics
- Expected service life: 550-800 operating hours
- Compatible crusher models: Symons 2FT, 3FT standard cone
- Maximum feed size: 5" (125mm)
- Recommended CSS range: 10-35mm
5. Installation & Maintenance
- Pre-installation Checks
- Verify thread condition (no galling or damage)
- Clean mounting surfaces thoroughly
- Torque Requirements
- Initial tightening: 1500 Nm
- Final torque after 8 hours operation: 1800 Nm
- Wear Monitoring
- Measure thickness at 3 reference points weekly
- Replace when wear exceeds 30% of original thickness
6. Failure Mode Analysis
Failure TypeCausesPrevention MeasuresAbrasionHard feed materialUse proper feed gradationSpallingThermal cyclingAvoid sudden temperature changesCrackingImpact overloadInstall tramp release systemThread strippingImproper torqueFollow OEM tightening procedure
7. Comparative Advantage
- 15-20% longer service life vs standard manganese mantles
- More consistent wear pattern due to chromium addition
- Better impact resistance in abrasive applications
8. Storage & Handling
- Store horizontally on wooden supports
- Protect threads with anti-corrosion grease
- Use spreader beam for lifting (never drag)
All brands names, model names or parts numbers are owned by their respective manufacturers. Powerups, has no affiliation with the original equipment manufacturer. These terms are used for reference and identification purpose only, all parts are manufactured by, for and warranted by Powerups.
Audited Supplier 
){kind=link}