Premium Parts to Suit Symons® Cone Crusher
Symons cone crusher has been a legend in mining and mining and aggregate processing industries since it's originally designed and developed by Symons brothers in 1920s, until now, there are tens of thousands of Symons cone crusher are still running in the world. The maximum efficiency which can be obtained from the crusher is directly dependent on the quality of the parts. Powerups has been specializing in manufacturing premium quality aftermarket wear and replacement parts since 1990s, providing more competitive parts and service worldwide than typical parts suppliers. In most of cases, we have the parts on shelf or castings in stock, which effectively shortens the lead time. We are able to supply premium quality wear parts and spare parts to cover all models of both Symons® standard cone crusher and shorthead cone crusher such as 2ft, 3ft, 4ft, 4 1/4ft, 5 1/2ft, 7ft heavy duty, 7ft extra heavy duty and 7ft super extra heavy duty. In addition, Powerups offers full line of quality parts aftermarket to cover Gyradisc® cone crusher, HP Series™ cone crusher, GP Series™ cone crusher, C Series™ jaw crusher, MP Series™ cone crusher, Omnicone Series® cone crusher , Hydrocone™ and Superior™ cone crusher components.
Symons 4 1/4FT Cone Crusher Parts Socket Dowel Pin 54335481/ 5433-5481
- Mainframe
- Mainframe liner
- Arm guard
- Mainframe seat liner
- Counterweight
- Eccentric gear
- Inner eccentric bushing
- Eccentric
- Outer eccentric bushing
- Step bearing plates
- Head
- Mainshaft
- Head wiper ring
- Water baffle
- Feed plate
- Feed distributor
- Mainshaft nut
- Locking collar
- Locking nut
- Locking nut cover
- Adjustment ring
- Spring
- Seals
- Spring bolt & nut
- Socket
- Spring & housing
- Socket sealing ring
- Socket liner
- Water chamber
- U-bolt assembly
- Mainshaft sleeve
- Torch ring
- Feed cone
- Bowl
- Duckworth lock post
- Feed hopper
- Hydraulic lock post
| Model |
Part Number |
Description |
| 2ft |
1959-2997 |
Bowl liner bolt |
| 2ft |
2005-1176 |
Bowl |
| 2ft |
2005-1401 |
Bowl |
| 2ft |
2206-6641 |
Inner eccentric bushing |
| 2ft |
2281-4030 |
Adjustment cap |
| 2ft |
2302-1101 |
Main frame cap |
| 2ft |
2618-0961 |
Feed cone |
| 2ft |
3113-7351 |
Eccentric |
| 2ft |
3378-1436 |
Mainframe |
| 2ft |
3680-7001 |
Pinion |
| 2ft |
3680-8401 |
Eccentric gear |
| 2ft |
3806-0941 |
Arm guard |
| 2ft |
4245-7003 |
Head |
| 2ft |
4245-7004 |
Head |
| 2ft |
4537-5762 |
Countershaft box |
| 2ft |
4545-1381 |
Spring housing |
| 2ft |
4703-2415 |
Tapered key |
| 2ft |
4705-5910 |
Key |
| 2ft |
4709-3361 |
Socket sealing ring key |
| 2ft |
4829-1921 |
Bowl liner |
| 2ft |
4829-3001 |
Bowl liner |
| 2ft |
4829-3541 |
Bowl liner |
| 2ft |
4829-4081 |
Bowl liner |
| 2ft |
4829-4351 |
Bowl liner |
| 2ft |
4851-2681 |
Main frame liner |
| 2ft |
4872-2335 |
Socket liner |
| 2ft |
5013-1001 |
Mantle |
| 2ft |
5013-1401 |
Mantle |
| 2ft |
5434-7581 |
Main frame pin |
| 2ft |
5598-1221 |
Feed plate |
| 2ft |
5598-1781 |
Feed plate |
| 2ft |
6341-5501 |
Pinion thrust washer |
| 2ft |
6380-2381 |
Socket sealing ring |
| 2ft |
6391-0181 |
Torch ring |
| 2ft |
6482-0701 |
Spring segment |
| 2ft |
6863-2501 |
Countershaft |
| 2ft |
6886-1221 |
Main shaft |
| 2ft |
6886-1781 |
Main shaft |
| 2ft |
7058-7510 |
Step bearing shim |
| 2ft |
7058-7520 |
Step bearing shim |
| 2ft |
7058-7525 |
Step bearing shim |
| 2ft |
7320-1691 |
Main shaft sleeve |
| 2ft |
7320-2681 |
Main shaft sleeve |
| 2ft |
7381-1001 |
Socket |
| 2ft |
8607-7041 |
Torch ring |
| 3ft |
1603-1121 |
Feed hopper |
| 3ft |
1603-1781 |
Bowl hopper |
| 3ft |
1934-6050 |
Spring bolt |
| 3ft |
1970-5001 |
U-bolt |
| 3ft |
2005-2437 |
Bowl |
| 3ft |
2005-2576 |
Bowl |
| 3ft |
2206-0762 |
Countershaft bushing |
| 3ft |
2207-2561 |
Inner eccentric bushing |
| 3ft |
2207-1401 |
Inner eccentric bushing |
| 3ft |
2214-5321 |
Outer eccentric bushing |
| 3ft |
2281-4850 |
Adjustment cap |
| 3ft |
2618-1550 |
Feed cone |
| 3ft |
2618-2186 |
Feed cone |
| 3ft |
2747-5951 |
Locking nut cover |
| 3ft |
3041-2875 |
Feed distributor |
| 3ft |
3113-8401 |
Eccentric |
| 3ft |
3113-8751 |
Eccentric |
| 3ft |
3378-2727 |
Main frame |
| 3ft |
3680-7353 |
Pinion |
| 3ft |
3680-7703 |
Pinion |
| 3ft |
3680-8753 |
Eccentric gear |
| 3ft |
3680-9455 |
Eccentric gear |
| 3ft |
3806-4021 |
Arm guard |
| 3ft |
4246-3001 |
Head |
| 3ft |
4246-3002 |
Head |
| 3ft |
4246-3004 |
Head |
| 3ft |
4246-3005 |
Head |
| 3ft |
4573-6067 |
Countershaft box |
| 3ft |
4545-1786 |
Spring housing |
| 3ft |
4829-5161 |
Bowl liner |
| 3ft |
4829-5431 |
Bowl liner |
| 3ft |
4829-5701 |
Bowl liner |
| 3ft |
4829-6530 |
Bowl liner |
| 3ft |
4829-6544 |
Bowl liner |
| 3ft |
4829-7591 |
Bowl liner |
| 3ft |
4872-3565 |
Socket liner |
| 3ft |
4872-4795 |
Socket liner |
| 3ft |
5013-2201 |
Mantle |
| 3ft |
5013-2501 |
Mantle |
| 3ft |
5013-2801 |
Mantle |
| 3ft |
5013-3401 |
Mantle |
| 3ft |
5013-3801 |
Mantle |
| 3ft |
5168-4896 |
Main shaft nut |
| 3ft |
5434-7801 |
Pin |
| 3ft |
5434-9341 |
Pin |
| 3ft |
5598-2621 |
Feed plate |
| 3ft |
5598-3461 |
Feed plate |
| 3ft |
5683-1500 |
Locking key |
| 3ft |
5759-7801 |
Step bearing |
| 3ft |
5759-9350 |
Step bearing |
| 3ft |
5920-7751 |
Sheave |
| 3ft |
5921-4907 |
Sheave |
| 3ft |
6187-3900 |
Adjustment ring |
| 3ft |
6272-7401 |
Locking collar |
| 3ft |
6273-2501 |
Locking nut |
| 3ft |
6358-3921 |
Oil flinger |
| 3ft |
6358-7771 |
Oil flinger housing |
| 3ft |
6359-4701 |
Socket sealing ring |
| 3ft |
6380-5101 |
Socket sealing ring |
| 3ft |
6391-0181 |
Torch ring |
| 3ft |
6482-1961 |
Spring segment |
| 3ft |
6482-7301 |
Spring segment |
| 3ft |
6587-6610 |
Adjustment lock post |
| 3ft |
6863-3701 |
Countershaft |
| 3ft |
6886-2273 |
Main shaft |
| 3ft |
3886-3183 |
Main shaft |
| 3ft |
7058-7620 |
Shim |
| 3ft |
7058-7626 |
Shim |
| 3ft |
7058-7630 |
Shim |
| 3ft |
7292-5601 |
Head wear ring |
| 3ft |
7305-5396 |
Tapered bushing |
| 3ft |
7320-3201 |
Main shaft sleeve |
| 3ft |
9439-5046 |
Feed cone |
| 4ft |
1063-1877 |
Feed hopper |
| 4ft |
1063-1898 |
Feed hopper |
| 4ft |
1063-1903 |
Feed hopper |
| 4ft |
1063-2661 |
Bowl hopper |
| 4ft |
1063-2890 |
Bowl hopper |
| 4ft |
1970-0710 |
U-bolt |
| 4ft |
1970-1150 |
U-bolt |
| 4ft |
1970-3830 |
U-bolt |
| 4ft |
1970-3832 |
U-bolt |
| 4ft |
2005-3652 |
Bowl |
| 4ft |
2005-3653 |
Bowl |
| 4ft |
2005-3988 |
Bowl |
| 4ft |
2005-3989 |
Bowl |
| 4ft |
2005-4330 |
Bowl |
| 4ft |
2206-2090 |
Countershaft bushing |
| 4ft |
2214-4481 |
Inner eccentric bushing |
| 4ft |
2214-5601 |
Outer eccentric bushing |
| 4ft |
2281-5100 |
Adjustment cap |
| 4ft |
2281-5120 |
Adjustment cap |
| 4ft |
2281-6515 |
Adjustment cap |
| 4ft |
2618-2246 |
Feed cone |
| 4ft |
2618-3190 |
Feed cone |
| 4ft |
2618-3226 |
Feed cone |
| 4ft |
2618-3232 |
Feed cone |
| 4ft |
3378-2995 |
Main frame |
| 4ft |
3680-4204 |
Eccentric gear |
| 4ft |
3680-4903 |
Pinion gear |
| 4ft |
3680-4905 |
Pinion gear |
| 4ft |
3806-4055 |
Arm guard |
| 4ft |
3806-4092 |
Countershaft box guard |
| 4ft |
3806-4581 |
Arm guard |
| 4ft |
4246-5994 |
Head |
| 4ft |
4246-5997 |
Head |
| 4ft |
4246-6003 |
Head |
| 4ft |
4537-6128 |
Countershaft box |
| 4ft |
4545-2731 |
Spring housing |
| 4ft |
4703-4295 |
Key |
| 4ft |
47037585 |
Key |
| 4ft |
4829-8540 |
Bowl liner |
| 4ft |
4829-8545 |
Bowl liner |
| 4ft |
4829-8603 |
Bowl liner |
| 4ft |
4829-8671 |
Bowl liner |
| 4ft |
4830-0023 |
Bowl liner |
| 4ft |
4830-0158 |
Bowl liner |
| 4ft |
4830-0291 |
Bowl liner |
| 4ft |
4830-0350 |
Bowl liner |
| 4ft |
4830-1101 |
Bowl liner |
| 4ft |
4830-1151 |
Bowl liner |
| 4ft |
4851-5001 |
Main frame liner |
| 4ft |
4851-5100 |
Main frame liner |
| 4ft |
4872-5205 |
Socket liner |
| 4ft |
5013-4101 |
Mantle |
| 4ft |
5013-4201 |
Mantle |
| 4ft |
5013-4300 |
Mantle |
| 4ft |
5013-4801 |
Mantle |
| 4ft |
5168-5701 |
Main shaft nut |
| 4ft |
6187-5200 |
Adjustment ring |
| 4ft |
6342-3501 |
Pinion thrust washer |
| 4ft |
6358-5160 |
Oil flinger |
| 4ft |
6358-8156 |
Oil flinger housing |
| 4ft |
6360-1743 |
Socket sealing ring |
| 4ft |
6360-5261 |
Baffle ring |
| 4ft |
6391-3321 |
Torch ring |
| 4ft |
6482-1725 |
Spring segment |
| 4ft |
6587-7025 |
Lock post |
| 4ft |
6875-0416 |
Countershaft |
| 4ft |
6686-4304 |
Main shaft |
| 4ft |
7058-7706 |
Shim |
| 4ft |
7058-7711 |
Shim |
| 4ft |
7058-7713 |
Shim |
| 4ft |
7292-5650 |
Head wear ring |
| 4ft |
7320-4200 |
Main shaft sleeve |
| 4ft |
7320-4201 |
Main shaft sleeve |
| 4ft |
7320-4331 |
Main shaft sleeve |
| 4ft |
7381-4603 |
Socket |
| 4ft |
9439-6020 |
Feed cone assembly |
| 4ft |
9439-6027 |
Feed cone assembly |
| 4ft |
9439-6029 |
Feed cone assembly |
| 4ft |
9439-6521 |
Feed cone assembly |
| 4ft |
9439-6690 |
Hydraulic lock post |
| 4ft |
9439-7091 |
Hydraulic adjustment ram |
| 4 1/4ft |
1028-6361 |
Feed hopper |
| 4 1/4ft |
1063-1886 |
Bowl hopper |
| 4 1/4ft |
1063-2890 |
Bowl hopper |
| 4 1/4ft |
1936-7960 |
Spring bolt |
| 4 1/4ft |
1970-0710 |
U-bolt |
| 4 1/4ft |
1970-1150 |
U-bolt |
| 4 1/4ft |
1970-3830 |
U-bolt |
| 4 1/4ft |
1970-3832 |
U-bolt |
| 4 1/4ft |
1970-5821 |
U-bolt |
| 4 1/4ft |
2005-4776 |
Bowl |
| 4 1/4ft |
2005-4778 |
Bowl |
| 4 1/4ft |
2005-5006 |
Bowl |
| 4 1/4ft |
2206-2090 |
Countershaft bushing |
| 4 1/4ft |
2214-3930 |
Inner eccentric bushing |
| 4 1/4ft |
2214-5885 |
Outer eccentric bushing |
| 4 1/4ft |
2281-6291 |
Adjustment cap |
| 4 1/4ft |
2618-3190 |
Feed cone |
| 4 1/4ft |
2618-3201 |
Feed cone |
| 4 1/4ft |
2618-3221 |
Feed cone |
| 4 1/4ft |
3114-1201 |
Eccentric |
| 4 1/4ft |
3680-5608 |
Eccentric gear |
| 4 1/4ft |
3806-4092 |
Countershaft box guard |
| 4 1/4ft |
4246-9002 |
Head |
| 4 1/4ft |
4404-9932 |
Head |
| 4 1/4ft |
4537-6128 |
Countershaft box |
| 4 1/4ft |
4636-6064 |
Clearing jack |
| 4 1/4ft |
4545-2731 |
Spring housing |
| 4 1/4ft |
4701-0175 |
Key |
| 4 1/4ft |
4701-5660 |
Key |
| 4 1/4ft |
4703-4295 |
Key |
| 4 1/4ft |
4703-7585 |
Key |
| 4 1/4ft |
4830-1826 |
Bowl liner |
| 4 1/4ft |
4830-2957 |
Bowl liner |
| 4 1/4ft |
4830-2958 |
Bowl liner |
| 4 1/4ft |
4830-4341 |
Bowl liner |
| 4 1/4ft |
4830-4612 |
Bowl liner |
| 4 1/4ft |
4851-6186 |
Main frame liner |
| 4 1/4ft |
4872-6340 |
Socket liner |
| 4 1/4ft |
5013-4451 |
Mantle |
| 4 1/4ft |
5013-6001 |
Mantle |
| 4 1/4ft |
5168-5161 |
Main shaft nut |
| 4 1/4ft |
5435-0001 |
Main frame pin |
| 4 1/4ft |
5598-4161 |
Feed plate |
| 4 1/4ft |
5598-4581 |
Feed plate |
| 4 1/4ft |
5598-5701 |
Feed plate |
| 4 1/4ft |
5683-2175 |
Locking key |
| 4 1/4ft |
5760-2301 |
Upper step bearing plate |
| 4 1/4ft |
5760-2601 |
Lower step bearing plate |
| 4 1/4ft |
5885-0065 |
Bowl lock post |
| 4 1/4ft |
5923-9208 |
Crusher sheave |
| 4 1/4ft |
6187-5589 |
Adjustment ring |
| 4 1/4ft |
6187-5590 |
Adjustment ring |
| 4 1/4ft |
6342-3501 |
Pinion thrust washer |
| 4 1/4ft |
6358-5160 |
Oil flinger |
| 4 1/4ft |
6358-8156 |
Flinger housing |
| 4 1/4ft |
6360-4161 |
Socket sealing ring |
| 4 1/4ft |
6360-4163 |
Socket sealing ring |
| 4 1/4ft |
6360-1210 |
Socket sealing ring |
| 4 1/4ft |
6360-4601 |
Head seal ring |
| 4 1/4ft |
6391-3321 |
Torch ring |
| 4 1/4ft |
6482-2351 |
Lower spring segment |
| 4 1/4ft |
6482-2352 |
Lower spring segment |
| 4 1/4ft |
6482-7961 |
Upper spring segment |
| 4 1/4ft |
6482-7963 |
Upper spring segment |
| 4 1/4ft |
6587-7025 |
Adjustment lock post |
| 4 1/4ft |
6875-0416 |
Countershaft |
| 4 1/4ft |
6875-0681 |
Countershaft |
| 4 1/4ft |
6886-5196 |
Main shaft |
| 4 1/4ft |
6886-4350 |
Main shaft |
| 4 1/4ft |
7058-8501 |
Shim |
| 4 1/4ft |
7058-8751 |
Shim |
| 4 1/4ft |
7058-8505 |
Shim |
| 4 1/4ft |
7320-4202 |
Main shaft sleeve |
| 4 1/4ft |
7320-4331 |
Main shaft sleeve |
| 4 1/4ft |
7381-7004 |
Socket |
| 4 1/4ft |
7381-7012 |
Socket |
| 4 1/4ft |
7381-7016 |
Socket |
| 4 1/4ft |
9439-6522 |
Feed cone |
| 4 1/4ft |
9439-6690 |
Hydraulic lock post |
| 4 1/4ft |
9439-7012 |
Feed cone |
| 4 1/4ft |
9439-7014 |
Feed cone |
| 5 1/2ft |
1063-4791 |
Feed hopper |
| 5 1/2ft |
1063-4826 |
Feed hopper |
| 5 1/2ft |
1063-5550 |
Bowl hopper |
| 5 1/2ft |
1063-6121 |
Bowl hopper |
| 5 1/2ft |
1940-3500 |
Spring bolt |
| 5 1/2ft |
1940-3584 |
Spring bolt |
| 5 1/2ft |
1970-7040 |
U-bolt |
| 5 1/2ft |
1970-7871 |
U-bolt |
| 5 1/2ft |
2005-5791 |
Bowl |
| 5 1/2ft |
2005-5792 |
Bowl |
| 5 1/2ft |
2005-7026 |
Bowl |
| 5 1/2ft |
2005-7027 |
Bowl |
| 5 1/2ft |
2206-5840 |
Countershaft housing |
| 5 1/2ft |
2213-4800 |
Bushing |
| 5 1/2ft |
2214-5706 |
Inner eccentric bushing |
| 5 1/2ft |
2214-6161 |
Outer eccentric bushing |
| 5 1/2ft |
2281-7691 |
Adjustment cap |
| 5 1/2ft |
2281-7701 |
Adjustment cap |
| 5 1/2ft |
2281-7963 |
Adjustment cap |
| 5 1/2ft |
2618-5761 |
Feed cone |
| 5 1/2ft |
2618-6001 |
Feed cone |
| 5 1/2ft |
2618-6142 |
Feed cone |
| 5 1/2ft |
2748-2476 |
Locking nut cover |
| 5 1/2ft |
3041-7755 |
Feed distributor |
| 5 1/2ft |
3114-2863 |
Eccentric |
| 5 1/2ft |
3378-5157 |
Main frame |
| 5 1/2ft |
3682-9752 |
Pinion gear |
| 5 1/2ft |
3683-0807 |
Eccentric gear |
| 5 1/2ft |
3806-7381 |
Arm guard |
| 5 1/2ft |
3806-8501 |
Countershaft box guard |
| 5 1/2ft |
4247-2035 |
Head |
| 5 1/2ft |
4247-2040 |
Head |
| 5 1/2ft |
4247-2041 |
Head |
| 5 1/2ft |
4537-6723 |
Countershaft box |
| 5 1/2ft |
4545-4621 |
Spring housing |
| 5 1/2ft |
4700-8121 |
Key |
| 5 1/2ft |
4700-8625 |
Key |
| 5 1/2ft |
4701-2821 |
Key |
| 5 1/2ft |
4701-5655 |
Key |
| 5 1/2ft |
4703-4295 |
Key |
| 5 1/2ft |
4703-8525 |
Key |
| 5 1/2ft |
4830-6501 |
Bowl liner |
| 5 1/2ft |
4830-6638 |
Bowl liner |
| 5 1/2ft |
4830-6771 |
Bowl liner |
| 5 1/2ft |
4830-6871 |
Bowl liner |
| 5 1/2ft |
4851-6306 |
Main frame liner |
| 5 1/2ft |
4851-7321 |
Main frame liner |
| 5 1/2ft |
5013-6801 |
Main shaft sleeve |
| 5 1/2ft |
5013-7001 |
Mantle |
| 5 1/2ft |
5149-2502 |
Spring bolt nut |
| 5 1/2ft |
5168-6781 |
Main shaft nut |
| 5 1/2ft |
5425-9655 |
Pin |
| 5 1/2ft |
5426-8435 |
Pin |
| 5 1/2ft |
5433-3421 |
Pin |
| 5 1/2ft |
5434-4850 |
Pin |
| 5 1/2ft |
5435-2100 |
Main frame pin |
| 5 1/2ft |
5598-6261 |
Feed plate |
| 5 1/2ft |
5598-7101 |
Feed plate |
| 5 1/2ft |
5683-1725 |
Locking key |
| 5 1/2ft |
5760-3501 |
Lower step bearing plate |
| 5 1/2ft |
5760-5011 |
Upper step bearing plate |
| 5 1/2ft |
5885-0019 |
Lock post |
| 5 1/2ft |
5923-9126 |
Crusher sheave |
| 5 1/2ft |
5923-9206 |
Crusher sheave |
| 5 1/2ft |
6187-6302 |
Adjustment ring |
| 5 1/2ft |
6187-6303 |
Adjustment ring |
| 5 1/2ft |
6358-5940 |
Oil flinger |
| 5 1/2ft |
6358-9201 |
Oil flinger |
| 5 1/2ft |
6360-9010 |
Oil retainer ring |
| 5 1/2ft |
6961-2302 |
Baffle ring |
| 5 1/2ft |
6380-6801 |
Socket sealing ring |
| 5 1/2ft |
6482-6551 |
Lower spring segment |
| 5 1/2ft |
6875-3762 |
Countershaft |
| 5 1/2ft |
6886-5800 |
Main shaft |
| 5 1/2ft |
6886-6286 |
Main shaft |
| 5 1/2ft |
7058-8876 |
Shim |
| 5 1/2ft |
7058-8880 |
Shim |
| 5 1/2ft |
7058-9001 |
Shim |
| 5 1/2ft |
7320-4661 |
Torch ring |
| 5 1/2ft |
7381-7206 |
Socket |
| 5 1/2ft |
9439-8025 |
Floating feed cone |
| 5 1/2ft |
9439-8026 |
Floating feed cone |
| 5 1/2ft |
9439-8078 |
Ram |
| 5 1/2ft |
9439-8080 |
Bowl lock |
| 5 1/2ft |
9439-8257 |
Hydraulic lock post |
| 5 1/2ft |
2005-6280 |
Bowl |
| 5 1/2ft |
2005-6282 |
Bowl |
| 5 1/2ft |
2281-7691 |
Adjustment cap |
| 5 1/2ft |
2281-7701 |
Adjustment cap |
| 5 1/2ft |
2281-7963 |
Adjustment cap |
| 5 1/2ft |
2681-5521 |
Feed cone |
| 5 1/2ft |
4247-2039 |
Head |
| 5 1/2ft |
4247-2042 |
Head |
| 5 1/2ft |
4830-5415 |
Bowl liner |
| 5 1/2ft |
4830-5421 |
Bowl liner |
| 5 1/2ft |
4830-5556 |
Bowl liner |
| 5 1/2ft |
4830-6331 |
Bowl liner |
| 5 1/2ft |
5013-7401 |
Mantle |
| 5 1/2ft |
5013-7601 |
Mantle |
| 5 1/2ft |
6391-8355 |
Adjustment cap |
| 5 1/2ft |
7320-6600 |
Main shaft sleeve |
| 5 1/2ft |
9439-8035 |
Floating feed cone |
| 7ft |
1063-6471 |
Feed hopper |
| 7ft |
1063-8781 |
Bowl hopper |
| 7ft |
1970-7871 |
U-bolt |
| 7ft |
2005-8831 |
Bowl |
| 7ft |
2005-9361 |
Bowl |
| 7ft |
2206-8500 |
Countershaft bushing |
| 7ft |
2214-0636 |
Bushing |
| 7ft |
2214-6721 |
Inner eccentric bushing |
| 7ft |
2214-7561 |
Outer eccentric bushing |
| 7ft |
2281-8910 |
Adjustment cap |
| 7ft |
2281-8970 |
Adjustment cap |
| 7ft |
2302-7027 |
Main frame cap |
| 7ft |
2470-9500 |
Countershaft box guard |
| 7ft |
2618-8161 |
Feed cone |
| 7ft |
2618-8221 |
Feed cone |
| 7ft |
2748-4501 |
Locking nut cover |
| 7ft |
3014-8357 |
Feed distributor |
| 7ft |
3114-4262 |
Eccentric |
| 7ft |
3682-7652 |
Pinion gear |
| 7ft |
3682-9230 |
Eccentric gear |
| 7ft |
3806-9061 |
Countershaft box guard |
| 7ft |
3806-9502 |
Arm guard |
| 7ft |
4247-5200 |
Head |
| 7ft |
4537-7927 |
Countershaft box |
| 7ft |
4545-6511 |
Spring housing |
| 7ft |
4700-8651 |
Key |
| 7ft |
4701-2845 |
Key |
| 7ft |
4701-5680 |
Key |
| 7ft |
4703-8995 |
Key |
| 7ft |
4705-7175 |
Key |
| 7ft |
4705-7303 |
Key |
| 7ft |
4830-7378 |
Bowl liner |
| 7ft |
4830-7379 |
Bowl liner |
| 7ft |
4830-7581 |
Bowl liner |
| 7ft |
4830-7583 |
Bowl liner |
| 7ft |
4830-8400 |
Bowl liner |
| 7ft |
4830-8494 |
Bowl liner |
| 7ft |
4851-9281 |
Main frame liner |
| 7ft |
4851-9410 |
Seat liner |
| 7ft |
4851-9501 |
Main frame liner |
| 7ft |
4872-8520 |
Socket liner |
| 7ft |
5013-9001 |
Mantle |
| 7ft |
5013-9203 |
Mantle |
| 7ft |
5013-9268 |
Mantle |
| 7ft |
5013-9276 |
Mantle |
| 7ft |
5426-9100 |
Main frame pin |
| 7ft |
5434-4970 |
Pin |
| 7ft |
5435-2751 |
Main frame pin |
| 7ft |
5598-8781 |
Feed plate |
| 7ft |
5760-7401 |
Lower step bearing plate |
| 7ft |
5760-8650 |
Upper step bearing plate |
| 7ft |
5885-0017 |
Bowl lock post |
| 7ft |
5885-0018 |
Lock post |
| 7ft |
5923-2260 |
Sheave |
| 7ft |
5923-9232 |
Sheave |
| 7ft |
5923-9262 |
Sheave |
| 7ft |
6187-9501 |
Adjustment ring |
| 7ft |
6187-9500 |
Adjustment ring |
| 7ft |
6273-1601 |
Locking collar |
| 7ft |
6273-7151 |
Locking nut |
| 7ft |
6291-2500 |
Wear ring |
| 7ft |
6342-5501 |
Pinion thrust washer |
| 7ft |
6358-7662 |
Oil flinger |
| 7ft |
6358-9421 |
Oil flinger housing |
| 7ft |
6361-7151 |
Baffle ring |
| 7ft |
6380-9190 |
Socket sealing ring |
| 7ft |
6466-9810 |
Seat liner segment |
| 7ft |
6482-6311 |
Lower spring segment |
| 7ft |
6876-1342 |
Countershaft |
| 7ft |
6886-7889 |
Main shaft |
| 7ft |
7058-9802 |
Step bearing shim |
| 7ft |
7058-9805 |
Step bearing shim |
| 7ft |
7292-7601 |
Head wear ring |
| 7ft |
7303-9875 |
Bushing |
| 7ft |
7305-1925 |
Sleeve |
| 7ft |
7381-9576 |
Socket |
| 7ft |
8030-2725 |
Step bearing plate |
| 7ft |
8642-8350 |
counterweight |
| 7ft |
9439-9018 |
Floating feed cone |
| 7ft |
9439-9019 |
Floating feed cone |
| 7ft |
9439-9142 |
Bowl adjustment ram |
| 7ft |
9439-9358 |
Lock post assembly |
| 7ft |
9450-4418 |
Clearing jack assembly |
| 7ft |
1063-7927 |
Feed hopper |
| 7ft |
1063-8781 |
Bowl hopper |
| 7ft |
1970-0710 |
U-bolt |
| 7ft |
2005-8833 |
Bowl |
| 7ft |
2005-9335 |
Bowl |
| 7ft |
2005-9345 |
Bowl |
| 7ft |
2206-8500 |
Countershaft bushing |
| 7ft |
2214-0636 |
Bushing |
| 7ft |
2214-6721 |
Inner eccentric bushing |
| 7ft |
2214-7564 |
Outer eccentric bushing |
| 7ft |
2281-8977 |
Adjustment cap |
| 7ft |
2618-8221 |
Feed cone |
| 7ft |
3114-4262 |
Eccentric |
| 7ft |
3378-9519 |
Main frame |
| 7ft |
3378-9526 |
Main frame |
| 7ft |
3682-7652 |
Pinion |
| 7ft |
3682-9237 |
Eccentric gear |
| 7ft |
3806-9061 |
Countershaft box guard |
| 7ft |
3806-9502 |
Arm guard |
| 7ft |
4537-7927 |
Countershaft box |
| 7ft |
4700-8650 |
Key |
| 7ft |
4701-2845 |
Key |
| 7ft |
4701-5680 |
Key |
| 7ft |
4705-7175 |
Socket |
| 7ft |
4705-7303 |
Key |
| 7ft |
4851-9282 |
Main frame liner |
| 7ft |
4851-9401 |
Seat liner |
| 7ft |
4851-9501 |
Main frame liner |
| 7ft |
4872-8520 |
Socket liner |
| 7ft |
5168-7386 |
Main shaft nut |
| 7ft |
5426-7175 |
Pin |
| 7ft |
5426-9100 |
Main frame pin |
| 7ft |
5923-9360 |
Sheave |
| 7ft |
6187-9512 |
Adjustment ring |
| 7ft |
6319-2500 |
Wear ring |
| 7ft |
6342-5501 |
Pinion thrust washer |
| 7ft |
6358-7662 |
Oil flinger |
| 7ft |
6358-9421 |
Flinger housing |
| 7ft |
6361-7351 |
Baffle ring |
| 7ft |
6391-5481 |
Torch ring |
| 7ft |
6466-9810 |
Seat liner segment |
| 7ft |
6482-6311 |
Lower spring segment |
| 7ft |
6876-1325 |
Countershaft |
| 7ft |
6886-8541 |
Main shaft |
| 7ft |
7303-9875 |
Bushing |
| 7ft |
7320-8350 |
Main shaft sleeve |
| 7ft |
7381-9583 |
Socket |
| 7ft |
8642-8850 |
Counterweight |
| 7ft |
9439-9018 |
Floating feed cone |
| 7ft |
9439-9019 |
Floating feed cone |
| 7ft |
9439-9193 |
Hydraulic lock post |
| 7ft |
9439-9752 |
Bowl adjustment ram |
| 7ft |
9450-4418 |
Clearing jack |
| 7ft |
1063-6375 |
Feed hopper |
| 7ft |
1063-6471 |
Feed hopper |
| 7ft |
1063-8184 |
Bowl hopper |
| 7ft |
1063-8501 |
Bowl hopper |
| 7ft |
2005-8605 |
Bowl |
| 7ft |
2005-9276 |
Bowl |
| 7ft |
2005-9359 |
Bowl |
| 7ft |
2005-9385 |
Bowl |
| 7ft |
2206-8500 |
Countershaft bushing |
| 7ft |
2214-0636 |
Bushing |
| 7ft |
2214-6721 |
Inner eccentric bushing |
| 7ft |
2214-7561 |
Outer eccentric bushing |
| 7ft |
2281-8910 |
Adjustment cap |
| 7ft |
2281-8915 |
Adjustment cap |
| 7ft |
2281-8945 |
Adjustment cap |
| 7ft |
2281-8950 |
Adjustment cap |
| 7ft |
2618-7681 |
Feed cone |
| 7ft |
2618-7921 |
Feed cone |
| 7ft |
2618-8161 |
Feed cone |
| 7ft |
2618-8221 |
Feed cone |
| 7ft |
2748-4501 |
Locking nut cover |
| 7ft |
3041-8357 |
Feed distributor |
| 7ft |
3114-4262 |
Eccentric |
| 7ft |
3378-6711 |
Main frame |
| 7ft |
3682-7652 |
Pinion |
| 7ft |
3682-9233 |
Gear |
| 7ft |
3682-9229 |
Gear |
| 7ft |
3800-7665 |
Guard |
| 7ft |
3800-7670 |
Guard |
| 7ft |
3806-8781 |
Arm guard |
| 7ft |
3806-9061 |
Countershaft box guard |
| 7ft |
4247-5045 |
Head |
| 7ft |
4247-5049 |
Head |
| 7ft |
4247-5097 |
Head |
| 7ft |
4247-5139 |
Head |
| 7ft |
4537-7443 |
Countershaft box |
| 7ft |
4545-6511 |
Spring housing |
| 7ft |
4700-8650 |
Key |
| 7ft |
4700-8651 |
Key |
| 7ft |
4701-2845 |
Key |
| 7ft |
4701-5680 |
Key |
| 7ft |
4703-4295 |
Key |
| 7ft |
4703-8995 |
Key |
| 7ft |
4705-7157 |
Key |
| 7ft |
4830-7378 |
Bowl liner |
| 7ft |
4830-7379 |
Bowl liner |
| 7ft |
4830-7581 |
Bowl liner |
| 7ft |
4830-7583 |
Bowl liner |
| 7ft |
4830-8400 |
Bowl liner |
| 7ft |
4830-8494 |
Bowl liner |
| 7ft |
4830-8556 |
Bowl liner |
| 7ft |
4830-8846 |
Bowl liner |
| 7ft |
4830-9472 |
Bowl liner |
| 7ft |
4830-8068 |
Bowl liner |
| 7ft |
4851-7611 |
Main frame liner |
| 7ft |
4851-8481 |
Main frame liner |
| 7ft |
4851-9320 |
Seat liner |
| 7ft |
4851-9455 |
Seat liner |
| 7ft |
4872-8485 |
Socket liner |
| 7ft |
4872-8520 |
Socket liner |
| 7ft |
4952-0001 |
Bowl lock |
| 7ft |
5013-8101 |
Upper mantle |
| 7ft |
5013-8201 |
Upper mantle |
| 7ft |
5013-8401 |
Lower mantle |
| 7ft |
5013-8601 |
Lower mantle |
| 7ft |
5013-8801 |
Lower mantle |
| 7ft |
5013-8901 |
Lower mantle |
| 7ft |
5013-9001 |
Mantle |
| 7ft |
5013-9203 |
Mantle |
| 7ft |
5013-9268 |
Mantle |
| 7ft |
5013-9276 |
Mantle |
| 7ft |
5168-8131 |
Main shaft nut |
| 7ft |
5434-0321 |
Socket dowel |
| 7ft |
5434-6481 |
Locking key |
| 7ft |
5598-7491 |
Feed plate |
| 7ft |
5598-8781 |
Feed plate |
| 7ft |
5760-7401 |
Lower step bearing plate |
| 7ft |
5760-8650 |
Upper step bearing plate |
| 7ft |
5923-9318 |
Sheave |
| 7ft |
5923-9319 |
Sheave |
| 7ft |
6187-7951 |
Adjustment ring |
| 7ft |
6187-7952 |
Adjustment ring |
| 7ft |
6237-1601 |
Locking collar |
| 7ft |
6273-8201 |
Locking nut |
| 7ft |
6358-7662 |
Oil flinger |
| 7ft |
6358-9421 |
Flinger housing |
| 7ft |
6361-7351 |
Baffle ring |
| 7ft |
6386-8161 |
Socket sealing ring |
| 7ft |
6380-9190 |
Socket sealing ring |
| 7ft |
6391-5481 |
Torch ring |
| 7ft |
6466-9667 |
Seat liner |
| 7ft |
6482-5651 |
Spring segment |
| 7ft |
6876-1324 |
Countershaft |
| 7ft |
6886-7662 |
Main shaft |
| 7ft |
6886-7663 |
Main shaft |
| 7ft |
6886-7877 |
Main shaft |
| 7ft |
6886-7943 |
Main shaft |
| 7ft |
7058-9790 |
Shim |
| 7ft |
7058-9802 |
Shim |
| 7ft |
7058-9805 |
Shim |
| 7ft |
7292-7601 |
Head wear ring |
| 7ft |
7303-9875 |
Bushing |
| 7ft |
7320-8011 |
Main shaft sleeve |
| 7ft |
7381-9005 |
Socket |
| 7ft |
7381-9007 |
Socket |
| 7ft |
7381-9576 |
Socket |
| 7ft |
7381-9583 |
Socket |
| 7ft |
8642-8301 |
Counterweight |
| 7ft |
8642-8350 |
Counterweight |
| Guaranteed to fit, perform and long wear life |
Shenyang Powerups Machinery Co., Ltd, located in Shenyang of northern China, is a global provider of process solutions for a variety of industries including mineral processing, aggregate processing, coal mining, etc. It is a manufacturing company of machinery and parts specially for mineral and aggregate processing.
Shenyang Powerups Machinery Co., Ltd is committed to designing, manufacturing and maintaining cone crusher, jaw crusher, impact crusher, feeder, screen and washing equipment, and it's also a great resource of premium replacement parts to fit HP Series™ cone crusher, GP Series™ cone crusher, MP Series™ cone crusher, C Series™ jaw crusher, Symons® cone crusher, Gyradisc® cone crusher, Omnicone® cone crusher, CH/CS cone crusher, etc. Powerups has large stock of parts for the leading models of crushers to meet the specific needs of each customer.
Powerups upholds the highest standards for engineering and manufacturing to incorporate all the advanced technology in the designs of our crushers, feeders, screens, washers, etc. In addition, it is able to design and manufacture complete crushing plant, portable crushing plant. Besides, the company operates with its own highly qualified management team to continuously improve the quality of casting, machining process, parts inspection in order to provide long wear life.
POWERUPS' process equipment and systems are proven in mining operation, with installation in over 20 countries around the world including United States of America, Canada, Chile, Peru, Colombia, Mexico, Greece, Russia, Turkey, Australia, New Zealand, Saudi Arabia, Thailand, Indonesia, Cambodia, Malaysia, Vietnam, etc. Powerups is ideally positioned to deliver high quality and competitive solutions to projects anywhere in the world.
Our Mission: Let's Make Things Better
Symons 4 1/4FT Cone Crusher Parts: The Backbone of Efficient Crushing Operations
In the realm of industrial crushing equipment, the Symons 4 1/4FT cone crusher stands as a stalwart workhorse, designed to handle the rigorous demands of processing hard and medium - hard ores and rocks. At the heart of its reliable performance are the various parts that work in tandem to ensure smooth operation, high productivity, and long - term durability. This article delves deep into the world of Symons 4 1/4FT cone crusher parts, exploring their functions, materials, advantages, and the market landscape.
Key Parts and Their Functions
Mantle and Bowl Liner
The mantle and bowl liner are two of the most critical components of the Symons 4 1/4FT cone crusher. The mantle is the inner, conical - shaped part that rotates, while the bowl liner is the stationary, outer - conical component. Together, they form the crushing chamber where the raw materials are reduced in size. As the mantle gyrates within the bowl liner, the materials are subjected to intense pressure, impact, and abrasion, gradually being crushed into smaller particles. The design of these parts is optimized to ensure a consistent and efficient crushing action, with the shape and surface texture carefully engineered to promote proper material flow and breakage.
Eccentric Shaft and Bearing Assembly
The eccentric shaft is responsible for imparting the gyratory motion to the mantle. It is driven by the motor through a series of gears and couplings. The bearing assembly, which includes both the main bearings and the eccentric bearings, supports the rotation of the eccentric shaft. High - quality bearings are crucial in this assembly as they must withstand the high radial and axial loads generated during operation. The smooth rotation of the eccentric shaft ensures that the mantle moves in a precise, controlled manner, maintaining the integrity of the crushing process. Any misalignment or failure in the eccentric shaft or bearing assembly can lead to uneven wear of other parts, reduced productivity, and increased downtime.
Main Shaft and Head Assembly
The main shaft connects the mantle to the eccentric shaft, transmitting the rotational force. It is a robust, heavy - duty component designed to withstand the significant stresses involved in the crushing operation. The head assembly, which includes the upper and lower heads, provides additional support and stability to the main shaft. The upper head is often equipped with a locking mechanism to secure the mantle in place, while the lower head interfaces with the eccentric shaft. The main shaft and head assembly must be manufactured with high precision to ensure proper alignment and balance, minimizing vibrations and maximizing the efficiency of the crusher.
Feed Plate and Discharge Chute
The feed plate is located at the top of the crusher and is responsible for guiding the incoming raw materials into the crushing chamber. It is designed to distribute the material evenly across the width of the mantle, ensuring consistent crushing. The feed plate must be made of a wear - resistant material to withstand the impact of the falling rocks. On the other hand, the discharge chute is positioned at the bottom of the crusher and serves to direct the crushed material out of the machine. It is typically designed with a sloping shape to facilitate the smooth flow of the product. The discharge chute may also be equipped with additional features such as screens or baffles to further control the size and quality of the output.
Material Selection for Durability
The parts of the Symons 4 1/4FT cone crusher are subjected to extremely harsh operating conditions, including high pressures, abrasive materials, and continuous mechanical stress. As such, the selection of materials for these parts is of utmost importance.
High - Manganese Steel
High - manganese steel is a popular choice for parts such as the mantle and bowl liner. This alloy offers excellent wear resistance due to its ability to work - harden when subjected to impact and abrasion. As the material is repeatedly struck by the rocks during the crushing process, the surface of the high - manganese steel gradually hardens, forming a tough, wear - resistant layer. This property allows the mantle and bowl liner to maintain their shape and performance over an extended period, reducing the frequency of replacements.
Bronze and Alloyed Metals
For components like the bearings, bushings, and some parts of the shaft assemblies, bronze and other alloyed metals are commonly used. Bronze, in particular, has self - lubricating properties, which help to reduce friction and wear between moving parts. This is especially beneficial in applications where the supply of external lubrication may be inconsistent or difficult to maintain. Alloyed metals are often selected for their high strength, corrosion resistance, and fatigue resistance, ensuring the long - term reliability of the crusher's mechanical components.
Heat - Treated Steel
The main shaft, eccentric shaft, and other critical structural components are typically made of heat - treated steel. Heat treatment processes such as quenching and tempering are used to enhance the mechanical properties of the steel, increasing its strength, hardness, and toughness. This enables these parts to withstand the high loads and stresses associated with the cone crusher's operation without deforming or fracturing.
Advantages of Symons 4 1/4FT Cone Crusher Parts
High Productivity
The design and quality of the parts in the Symons 4 1/4FT cone crusher contribute to its high productivity. The efficient crushing action of the mantle and bowl liner, combined with the smooth operation of the eccentric shaft and bearing assembly, allows for a continuous and rapid reduction of the raw materials. The large - capacity feed plate and well - designed discharge chute also help to maximize the throughput of the machine, enabling it to process large volumes of material in a relatively short time.
Consistent Product Quality
Symons 4 1/4FT cone crusher parts are engineered to produce a consistent product size and shape. The precise movement of the mantle within the bowl liner ensures that the materials are crushed uniformly, resulting in a more homogenous output. This is particularly important in industries such as construction and mining, where the quality of the crushed product directly impacts the performance of downstream processes. For example, in the production of aggregates for concrete, a consistent particle size distribution is essential to ensure the strength and workability of the final product.
Long Service Life
Thanks to the use of high - quality materials and advanced manufacturing techniques, the parts of the Symons 4 1/4FT cone crusher have a long service life. The wear - resistant properties of materials like high - manganese steel and the durability of heat - treated and alloyed components mean that these parts can withstand the harsh operating conditions of the crusher for an extended period. This not only reduces the frequency of part replacements but also minimizes downtime, allowing for more continuous and cost - effective operation.
Easy Maintenance and Replacement
The design of the Symons 4 1/4FT cone crusher parts also takes into account ease of maintenance and replacement. Many parts are modular in nature, allowing for quick and straightforward removal and installation. For example, the mantle and bowl liner can often be replaced without the need for extensive disassembly of the entire crusher. Additionally, there is a wide range of aftermarket suppliers that offer replacement parts, making it easy for operators to source the necessary components at a reasonable cost.
Market and Supply of Symons 4 1/4FT Cone Crusher Parts
In the global market, there is a significant demand for Symons 4 1/4FT cone crusher parts. This is driven by the continued growth of industries such as mining, construction, and metallurgy, all of which rely heavily on efficient crushing equipment.
Original Equipment Manufacturers (OEMs)
Original equipment manufacturers, such as POWERUPS (which now owns the POWERUPS/Symons brand), are a primary source of high - quality replacement parts. OEM parts are designed to meet the exact specifications of the original equipment, ensuring a perfect fit and optimal performance. These parts are often backed by the manufacturer's warranty and technical support, providing customers with peace of mind. However, OEM parts can sometimes be more expensive compared to aftermarket alternatives.
Aftermarket Suppliers
There is also a large and competitive aftermarket for Symons 4 1/4FT cone crusher parts. Aftermarket suppliers offer a wide range of parts that are compatible with the Symons crushers. These parts are often manufactured to similar or even higher quality standards than the OEM parts, but at a more affordable price. Many aftermarket suppliers also provide additional services such as customization, quick delivery, and technical advice. In regions with a strong industrial base, such as China, there are numerous aftermarket manufacturers that produce a variety of cone crusher parts, catering to both domestic and international markets.
Global Availability and Logistics
Symons 4 1/4FT cone crusher parts are available globally, with suppliers able to ship parts to customers around the world. Logistics play a crucial role in ensuring the timely delivery of these parts. Suppliers often offer various shipping options, including air freight for urgent orders and sea freight for larger, less time - sensitive shipments. Additionally, many suppliers provide detailed product information, including specifications, installation instructions, and compatibility charts, to help customers make informed purchasing decisions.
In conclusion, the parts of the Symons 4 1/4FT cone crusher are the building blocks of its efficient and reliable operation. From the wear - resistant mantle and bowl liner to the precisely engineered eccentric shaft and bearing assembly, each component plays a vital role in the crushing process. The use of high - quality materials, combined with advanced manufacturing techniques, results in parts that offer high productivity, consistent product quality, long service life, and easy maintenance. The availability of these parts in the global market, both from OEMs and aftermarket suppliers, ensures that operators can keep their Symons 4 1/4FT cone crushers running smoothly, meeting the demands of their respective industries. As industries continue to evolve and demand higher levels of efficiency and performance from their crushing equipment, the importance of high - quality Symons 4 1/4FT cone crusher parts will only increase.
Socket Dowel Pin 54335481/ 5433-5481: The Unsung Hero of Mechanical Assembly
In the intricate world of mechanical engineering, where countless components collaborate to ensure the seamless operation of complex machinery, the Socket Dowel Pin 54335481/ 5433-5481 emerges as a small yet indispensable part. Despite its unassuming appearance, this dowel pin plays a crucial role in maintaining the alignment, stability, and precision of mechanical assemblies. This essay will comprehensively explore the various aspects of the Socket Dowel Pin 54335481/ 5433-5481, including its design, functionality, applications, manufacturing processes, advantages, and the market dynamics surrounding it.
Design and Structural Features
The Socket Dowel Pin 54335481/ 5433-5481 is meticulously designed with specific dimensions and structural characteristics to fulfill its intended purpose. Typically, it features a cylindrical body with a precisely machined diameter and length, which are crucial for achieving a snug fit within the mating holes of the mechanical components it connects. The pin often has a head at one end, which serves multiple functions. The head provides a surface for easy installation and removal using tools, and it also acts as a stop to prevent the pin from being inserted too deeply into the socket.
One of the key design elements of this dowel pin is the socket or recess at the other end. The socket is designed to receive a mating fastener, such as a screw or a bolt, which helps to secure the pin in place. This socket - based design offers several advantages over traditional dowel pins. It allows for a more secure connection, as the fastener can be tightened to a specific torque, ensuring that the pin remains firmly in position even under high - stress conditions. Additionally, the socket design makes it easier to remove the pin when necessary, as the fastener can be loosened, reducing the force required to extract the pin from the socket.
The materials used in the manufacturing of the Socket Dowel Pin 54335481/ 5433-5481 are carefully selected to meet the demanding requirements of mechanical applications. Common materials include high - strength steels, such as alloy steels, which offer excellent strength, durability, and resistance to wear and corrosion. In some cases, stainless steels may be used, especially when the pin is exposed to harsh environments or corrosive substances. The choice of material also depends on factors such as the load - bearing capacity required, the operating temperature range, and the level of precision needed in the assembly.
Functionality and Working Principle
The primary function of the Socket Dowel Pin 54335481/ 5433-5481 is to ensure the accurate alignment of two or more mechanical components. When assembling parts, precise alignment is essential to prevent misalignment - related issues such as uneven wear, increased friction, and reduced performance. The dowel pin achieves this by fitting into corresponding holes in the components, acting as a guide and reference point. Once the components are positioned correctly, the socket dowel pin is secured in place using the fastener inserted into the socket, locking the components together and maintaining their alignment.
In addition to alignment, the Socket Dowel Pin 54335481/ 5433-5481 also provides stability to the mechanical assembly. It helps to resist forces that could cause the components to shift or move relative to each other, such as shear forces, rotational forces, or vibrations. By firmly connecting the components, the dowel pin distributes the loads evenly across the assembly, reducing the risk of component failure and enhancing the overall reliability of the machinery.
The working principle of the Socket Dowel Pin 54335481/ 5433-5481 is based on the interference fit between the pin and the mating holes. When the pin is inserted into the hole, there is a slight interference, which creates a friction - based connection. This interference fit ensures that the pin remains in place without the need for additional adhesives or locking mechanisms. However, the socket - based design of this dowel pin provides an extra layer of security, as the fastener in the socket further reinforces the connection, making it suitable for applications where high levels of stability and precision are required.
Applications in Diverse Industries
The Socket Dowel Pin 54335481/ 5433-5481 finds extensive applications across a wide range of industries due to its unique design and functionality.
Automotive Industry
In the automotive manufacturing sector, precision and reliability are of utmost importance. The Socket Dowel Pin 54335481/ 5433-5481 is used in various applications, such as engine assembly, transmission assembly, and chassis construction. In engine assembly, it helps to align the cylinder block, cylinder head, and other components, ensuring proper combustion and efficient power transfer. In transmission systems, the dowel pin plays a crucial role in maintaining the alignment of gears and shafts, reducing gear noise and improving transmission efficiency. In chassis construction, it is used to connect different structural components, providing stability and strength to the vehicle's frame.
Aerospace Industry
The aerospace industry demands components that can withstand extreme conditions and offer high levels of precision. The Socket Dowel Pin 54335481/ 5433-5481 meets these requirements and is used in aircraft manufacturing for critical assemblies. It is employed in the construction of wings, fuselages, and engine components. For example, in wing assembly, the dowel pin ensures the accurate alignment of wing sections, which is essential for aerodynamic performance and structural integrity. In engine components, it helps to maintain the alignment of parts under high - temperature and high - pressure conditions, ensuring reliable engine operation.
Industrial Machinery
In industrial machinery, such as machine tools, presses, and conveyor systems, the Socket Dowel Pin 54335481/ 5433-5481 is widely used to ensure the proper functioning of the equipment. In machine tools, it is used to align the machine bed, spindle, and other components, ensuring accurate machining operations. In presses, the dowel pin helps to maintain the alignment of the press frame and moving parts, ensuring consistent and reliable pressing forces. In conveyor systems, it is used to connect conveyor belts, rollers, and other components, ensuring smooth and continuous material transport.
Manufacturing and Assembly Lines
In manufacturing and assembly lines, where large numbers of components need to be assembled quickly and accurately, the Socket Dowel Pin 54335481/ 5433-5481 simplifies the assembly process. Its socket - based design allows for easy installation and removal, reducing assembly time and increasing productivity. The dowel pin also ensures that components are assembled in the correct position, reducing the risk of errors and rework. This makes it an ideal choice for high - volume production environments.
Manufacturing Processes
The manufacturing of the Socket Dowel Pin 54335481/ 5433-5481 involves several precise processes to ensure its quality and performance.
Material Preparation
The process begins with the selection and preparation of the raw material. The chosen material, such as high - strength steel, is typically in the form of bars or rods. These raw materials are inspected for quality and dimensional accuracy before being processed further.
Machining
The main machining operations for the Socket Dowel Pin 54335481/ 5433-5481 include turning, drilling, and milling. Turning is used to shape the cylindrical body of the pin to the required diameter and length. Drilling is performed to create the socket or recess at one end of the pin, while milling may be used to machine the head and other features. These machining operations are carried out using computer - numerical - controlled (CNC) machines, which ensure high levels of precision and consistency in the manufacturing process.
Heat Treatment
In some cases, the Socket Dowel Pin 54335481/ 5433-5481 may undergo heat treatment processes, such as quenching and tempering. Heat treatment is used to enhance the mechanical properties of the material, such as increasing its strength, hardness, and toughness. This makes the dowel pin more resistant to wear, fatigue, and deformation, ensuring its long - term performance in demanding applications.
Surface Treatment
Surface treatment processes, such as plating or coating, may also be applied to the Socket Dowel Pin 54335481/ 5433-5481. Plating, such as zinc plating or nickel plating, provides corrosion resistance, protecting the pin from rust and other forms of corrosion. Coatings, such as anti - seizure coatings, can also be applied to facilitate easier installation and removal of the pin.
Advantages over Traditional Dowel Pins
The Socket Dowel Pin 54335481/ 5433-5481 offers several distinct advantages over traditional dowel pins.
Enhanced Security
The socket - based design of the Socket Dowel Pin 54335481/ 5433-5481 provides an additional layer of security compared to traditional dowel pins. The ability to secure the pin with a fastener inserted into the socket ensures that it remains firmly in place even under high - stress conditions, reducing the risk of the pin coming loose and causing damage to the mechanical assembly.
Ease of Installation and Removal
The design of the Socket Dowel Pin 54335481/ 5433-5481 makes it easier to install and remove. The head at one end provides a convenient surface for using tools, while the socket at the other end allows for quick and easy attachment and detachment of the fastener. This simplifies the assembly and maintenance processes, reducing downtime and increasing productivity.
Customizability
The Socket Dowel Pin 54335481/ 5433-5481 can be customized to meet the specific requirements of different applications. The dimensions of the pin, the type of fastener used in the socket, and the surface treatment can all be tailored to suit the needs of the mechanical assembly. This flexibility makes it a versatile choice for a wide range of industries and applications.
Improved Precision
The precise machining and design of the Socket Dowel Pin 54335481/ 5433-5481 ensure high levels of precision in the alignment of mechanical components. The interference fit between the pin and the mating holes, combined with the secure fastening provided by the socket, helps to maintain accurate alignment, reducing the risk of misalignment - related issues and improving the overall performance of the machinery.
Market and Supply
The market for the Socket Dowel Pin 54335481/ 5433-5481 is driven by the growth of industries such as automotive, aerospace, and industrial machinery. As these industries continue to expand and demand more efficient and reliable mechanical components, the need for high - quality socket dowel pins is expected to increase.
Manufacturers
There are numerous manufacturers of the Socket Dowel Pin 54335481/ 5433-5481 around the world. These manufacturers range from large - scale industrial companies to smaller, specialized suppliers. Many manufacturers offer a wide range of socket dowel pins with different specifications and materials to meet the diverse needs of their customers. Some manufacturers also provide customization services, allowing customers to order pins with specific dimensions, materials, and surface treatments.
Suppliers and Distributors
In addition to manufacturers, there is a vast network of suppliers and distributors that play a crucial role in making the Socket Dowel Pin 54335481/ 5433-5481 accessible to end - users. These suppliers and distributors source the pins from manufacturers and make them available in various markets. They often offer additional services such as inventory management, quick delivery, and technical support. Online platforms have also made it easier for customers to search for and purchase socket dowel pins from a wide range of suppliers, increasing the competition in the market and driving down prices.
Global Availability
The Socket Dowel Pin 54335481/ 5433-5481 is available globally, with suppliers and distributors operating in different regions. This global availability ensures that customers from various industries can easily source the pins they need, regardless of their location. Logistics and shipping services are also well - developed, allowing for the timely delivery of the pins to customers around the world.
In conclusion, the Socket Dowel Pin 54335481/ 5433-5481, despite its small size, is a vital component in mechanical engineering. Its unique design, functionality, and advantages make it an essential part of countless mechanical assemblies across various industries. From ensuring precise alignment and stability to simplifying the assembly process, this dowel pin plays a crucial role in the efficient operation of machinery. With the continued growth of industries that rely on mechanical components, the importance of the Socket Dowel Pin 54335481/ 5433-5481 is only set to increase in the future. As technology advances and manufacturing processes improve, we can expect to see further enhancements in the design and performance of this unsung hero of mechanical assembly.
1. Core Wear Components
Crushing Chamber Elements
- Mantle (PN 5013-4001)
- Weight: 570kg
- Material: 18% Mn steel with 2.5% Cr addition
- Average service life: 600-900 hours
- Bowl Liner (PN 4830-6051)
- Profile: Coarse cavity
- Thickness: 75mm at installation
- Replacement threshold: 50mm remaining
Mechanical Drive System
- Eccentric Assembly
- Bronze bushing composition: CuSn12
- Lubrication: Forced oil circulation
- Clearance tolerance: 0.15-0.25mm
- Countershaft Components
- Bearings: 22322 CC/W33
- Gear module: 12
- Backlash requirement: 0.3-0.5mm
2. Maintenance Specifications
Installation Procedures
- Liner Replacement
- Bowl wedge torque: 450 Nm
- Mantle nut preload: 2200 Nm
- Run-in period: 8 hours at 50% load
- Eccentric Maintenance
- Oil flow rate: 15-20 L/min
- Temperature limit: 65°C
- Bushing inspection interval: 500 hours
Wear Monitoring Protocol
- Measurement Points
- Mantle thickness at 3 elevations
- Bowl liner profile with contour gauge
- Gear tooth contact pattern
- Replacement Criteria
- 30% thickness reduction
- Visible cracks >3mm
- Gear pitting >15% surface area
3. Performance Optimization
Operational Parameters
ParameterRecommended ValueCSS Range10-40mmMax Feed Size150mmRPM485-510Power Draw110-130kW
Life Extension Techniques
- Liner Rotation: 90° every 200 hours
- Feed Control: Metal detector + belt scale
- Material Selection: Chrome-moly backing compound
4. Spare Parts Comparison
ComponentOEM LifeAftermarket LifeCost RatioMantle800h650h1:0.7Bowl Liner900h700h1:0.65Eccentric4000h3000h1:0.6
5. Failure Analysis
- Premature Wear Causes
- Incorrect CSS setting (35% cases)
- Improper feed distribution (28% cases)
- Contaminated lubrication (22% cases)
- Preventive Measures
- Laser alignment of drive system
- Monthly oil analysis
- Thermal imaging inspections
All brands names, model names or parts numbers are owned by their respective manufacturers. Powerups, has no affiliation with the original equipment manufacturer. These terms are used for reference and identification purpose only, all parts are manufactured by, for and warranted by Powerups.
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