Premium Parts to Suit Symons® Cone Crusher
Symons cone crusher has been a legend in mining and mining and aggregate processing industries since it's originally designed and developed by Symons brothers in 1920s, until now, there are tens of thousands of Symons cone crusher are still running in the world. The maximum efficiency which can be obtained from the crusher is directly dependent on the quality of the parts. Powerups has been specializing in manufacturing premium quality aftermarket wear and replacement parts since 1990s, providing more competitive parts and service worldwide than typical parts suppliers. In most of cases, we have the parts on shelf or castings in stock, which effectively shortens the lead time. We are able to supply premium quality wear parts and spare parts to cover all models of both Symons® standard cone crusher and shorthead cone crusher such as 2ft, 3ft, 4ft, 4 1/4ft, 5 1/2ft, 7ft heavy duty, 7ft extra heavy duty and 7ft super extra heavy duty. In addition, Powerups offers full line of quality parts aftermarket to cover Gyradisc® cone crusher, HP Series™ cone crusher, GP Series™ cone crusher, C Series™ jaw crusher, MP Series™ cone crusher, Omnicone Series® cone crusher , Hydrocone™ and Superior™ cone crusher components.
Symons 4 1/4FT Cone Crusher Wear Parts Torch Ring 63913321 / 6391-3321
- Mainframe
- Mainframe liner
- Arm guard
- Mainframe seat liner
- Counterweight
- Eccentric gear
- Inner eccentric bushing
- Eccentric
- Outer eccentric bushing
- Step bearing plates
- Head
- Mainshaft
- Head wiper ring
- Water baffle
- Feed plate
- Feed distributor
- Mainshaft nut
- Locking collar
- Locking nut
- Locking nut cover
- Adjustment ring
- Spring
- Seals
- Spring bolt & nut
- Socket
- Spring & housing
- Socket sealing ring
- Socket liner
- Water chamber
- U-bolt assembly
- Mainshaft sleeve
- Torch ring
- Feed cone
- Bowl
- Duckworth lock post
- Feed hopper
- Hydraulic lock post
| Model |
Part Number |
Description |
| 2ft |
1959-2997 |
Bowl liner bolt |
| 2ft |
2005-1176 |
Bowl |
| 2ft |
2005-1401 |
Bowl |
| 2ft |
2206-6641 |
Inner eccentric bushing |
| 2ft |
2281-4030 |
Adjustment cap |
| 2ft |
2302-1101 |
Main frame cap |
| 2ft |
2618-0961 |
Feed cone |
| 2ft |
3113-7351 |
Eccentric |
| 2ft |
3378-1436 |
Mainframe |
| 2ft |
3680-7001 |
Pinion |
| 2ft |
3680-8401 |
Eccentric gear |
| 2ft |
3806-0941 |
Arm guard |
| 2ft |
4245-7003 |
Head |
| 2ft |
4245-7004 |
Head |
| 2ft |
4537-5762 |
Countershaft box |
| 2ft |
4545-1381 |
Spring housing |
| 2ft |
4703-2415 |
Tapered key |
| 2ft |
4705-5910 |
Key |
| 2ft |
4709-3361 |
Socket sealing ring key |
| 2ft |
4829-1921 |
Bowl liner |
| 2ft |
4829-3001 |
Bowl liner |
| 2ft |
4829-3541 |
Bowl liner |
| 2ft |
4829-4081 |
Bowl liner |
| 2ft |
4829-4351 |
Bowl liner |
| 2ft |
4851-2681 |
Main frame liner |
| 2ft |
4872-2335 |
Socket liner |
| 2ft |
5013-1001 |
Mantle |
| 2ft |
5013-1401 |
Mantle |
| 2ft |
5434-7581 |
Main frame pin |
| 2ft |
5598-1221 |
Feed plate |
| 2ft |
5598-1781 |
Feed plate |
| 2ft |
6341-5501 |
Pinion thrust washer |
| 2ft |
6380-2381 |
Socket sealing ring |
| 2ft |
6391-0181 |
Torch ring |
| 2ft |
6482-0701 |
Spring segment |
| 2ft |
6863-2501 |
Countershaft |
| 2ft |
6886-1221 |
Main shaft |
| 2ft |
6886-1781 |
Main shaft |
| 2ft |
7058-7510 |
Step bearing shim |
| 2ft |
7058-7520 |
Step bearing shim |
| 2ft |
7058-7525 |
Step bearing shim |
| 2ft |
7320-1691 |
Main shaft sleeve |
| 2ft |
7320-2681 |
Main shaft sleeve |
| 2ft |
7381-1001 |
Socket |
| 2ft |
8607-7041 |
Torch ring |
| 3ft |
1603-1121 |
Feed hopper |
| 3ft |
1603-1781 |
Bowl hopper |
| 3ft |
1934-6050 |
Spring bolt |
| 3ft |
1970-5001 |
U-bolt |
| 3ft |
2005-2437 |
Bowl |
| 3ft |
2005-2576 |
Bowl |
| 3ft |
2206-0762 |
Countershaft bushing |
| 3ft |
2207-2561 |
Inner eccentric bushing |
| 3ft |
2207-1401 |
Inner eccentric bushing |
| 3ft |
2214-5321 |
Outer eccentric bushing |
| 3ft |
2281-4850 |
Adjustment cap |
| 3ft |
2618-1550 |
Feed cone |
| 3ft |
2618-2186 |
Feed cone |
| 3ft |
2747-5951 |
Locking nut cover |
| 3ft |
3041-2875 |
Feed distributor |
| 3ft |
3113-8401 |
Eccentric |
| 3ft |
3113-8751 |
Eccentric |
| 3ft |
3378-2727 |
Main frame |
| 3ft |
3680-7353 |
Pinion |
| 3ft |
3680-7703 |
Pinion |
| 3ft |
3680-8753 |
Eccentric gear |
| 3ft |
3680-9455 |
Eccentric gear |
| 3ft |
3806-4021 |
Arm guard |
| 3ft |
4246-3001 |
Head |
| 3ft |
4246-3002 |
Head |
| 3ft |
4246-3004 |
Head |
| 3ft |
4246-3005 |
Head |
| 3ft |
4573-6067 |
Countershaft box |
| 3ft |
4545-1786 |
Spring housing |
| 3ft |
4829-5161 |
Bowl liner |
| 3ft |
4829-5431 |
Bowl liner |
| 3ft |
4829-5701 |
Bowl liner |
| 3ft |
4829-6530 |
Bowl liner |
| 3ft |
4829-6544 |
Bowl liner |
| 3ft |
4829-7591 |
Bowl liner |
| 3ft |
4872-3565 |
Socket liner |
| 3ft |
4872-4795 |
Socket liner |
| 3ft |
5013-2201 |
Mantle |
| 3ft |
5013-2501 |
Mantle |
| 3ft |
5013-2801 |
Mantle |
| 3ft |
5013-3401 |
Mantle |
| 3ft |
5013-3801 |
Mantle |
| 3ft |
5168-4896 |
Main shaft nut |
| 3ft |
5434-7801 |
Pin |
| 3ft |
5434-9341 |
Pin |
| 3ft |
5598-2621 |
Feed plate |
| 3ft |
5598-3461 |
Feed plate |
| 3ft |
5683-1500 |
Locking key |
| 3ft |
5759-7801 |
Step bearing |
| 3ft |
5759-9350 |
Step bearing |
| 3ft |
5920-7751 |
Sheave |
| 3ft |
5921-4907 |
Sheave |
| 3ft |
6187-3900 |
Adjustment ring |
| 3ft |
6272-7401 |
Locking collar |
| 3ft |
6273-2501 |
Locking nut |
| 3ft |
6358-3921 |
Oil flinger |
| 3ft |
6358-7771 |
Oil flinger housing |
| 3ft |
6359-4701 |
Socket sealing ring |
| 3ft |
6380-5101 |
Socket sealing ring |
| 3ft |
6391-0181 |
Torch ring |
| 3ft |
6482-1961 |
Spring segment |
| 3ft |
6482-7301 |
Spring segment |
| 3ft |
6587-6610 |
Adjustment lock post |
| 3ft |
6863-3701 |
Countershaft |
| 3ft |
6886-2273 |
Main shaft |
| 3ft |
3886-3183 |
Main shaft |
| 3ft |
7058-7620 |
Shim |
| 3ft |
7058-7626 |
Shim |
| 3ft |
7058-7630 |
Shim |
| 3ft |
7292-5601 |
Head wear ring |
| 3ft |
7305-5396 |
Tapered bushing |
| 3ft |
7320-3201 |
Main shaft sleeve |
| 3ft |
9439-5046 |
Feed cone |
| 4ft |
1063-1877 |
Feed hopper |
| 4ft |
1063-1898 |
Feed hopper |
| 4ft |
1063-1903 |
Feed hopper |
| 4ft |
1063-2661 |
Bowl hopper |
| 4ft |
1063-2890 |
Bowl hopper |
| 4ft |
1970-0710 |
U-bolt |
| 4ft |
1970-1150 |
U-bolt |
| 4ft |
1970-3830 |
U-bolt |
| 4ft |
1970-3832 |
U-bolt |
| 4ft |
2005-3652 |
Bowl |
| 4ft |
2005-3653 |
Bowl |
| 4ft |
2005-3988 |
Bowl |
| 4ft |
2005-3989 |
Bowl |
| 4ft |
2005-4330 |
Bowl |
| 4ft |
2206-2090 |
Countershaft bushing |
| 4ft |
2214-4481 |
Inner eccentric bushing |
| 4ft |
2214-5601 |
Outer eccentric bushing |
| 4ft |
2281-5100 |
Adjustment cap |
| 4ft |
2281-5120 |
Adjustment cap |
| 4ft |
2281-6515 |
Adjustment cap |
| 4ft |
2618-2246 |
Feed cone |
| 4ft |
2618-3190 |
Feed cone |
| 4ft |
2618-3226 |
Feed cone |
| 4ft |
2618-3232 |
Feed cone |
| 4ft |
3378-2995 |
Main frame |
| 4ft |
3680-4204 |
Eccentric gear |
| 4ft |
3680-4903 |
Pinion gear |
| 4ft |
3680-4905 |
Pinion gear |
| 4ft |
3806-4055 |
Arm guard |
| 4ft |
3806-4092 |
Countershaft box guard |
| 4ft |
3806-4581 |
Arm guard |
| 4ft |
4246-5994 |
Head |
| 4ft |
4246-5997 |
Head |
| 4ft |
4246-6003 |
Head |
| 4ft |
4537-6128 |
Countershaft box |
| 4ft |
4545-2731 |
Spring housing |
| 4ft |
4703-4295 |
Key |
| 4ft |
47037585 |
Key |
| 4ft |
4829-8540 |
Bowl liner |
| 4ft |
4829-8545 |
Bowl liner |
| 4ft |
4829-8603 |
Bowl liner |
| 4ft |
4829-8671 |
Bowl liner |
| 4ft |
4830-0023 |
Bowl liner |
| 4ft |
4830-0158 |
Bowl liner |
| 4ft |
4830-0291 |
Bowl liner |
| 4ft |
4830-0350 |
Bowl liner |
| 4ft |
4830-1101 |
Bowl liner |
| 4ft |
4830-1151 |
Bowl liner |
| 4ft |
4851-5001 |
Main frame liner |
| 4ft |
4851-5100 |
Main frame liner |
| 4ft |
4872-5205 |
Socket liner |
| 4ft |
5013-4101 |
Mantle |
| 4ft |
5013-4201 |
Mantle |
| 4ft |
5013-4300 |
Mantle |
| 4ft |
5013-4801 |
Mantle |
| 4ft |
5168-5701 |
Main shaft nut |
| 4ft |
6187-5200 |
Adjustment ring |
| 4ft |
6342-3501 |
Pinion thrust washer |
| 4ft |
6358-5160 |
Oil flinger |
| 4ft |
6358-8156 |
Oil flinger housing |
| 4ft |
6360-1743 |
Socket sealing ring |
| 4ft |
6360-5261 |
Baffle ring |
| 4ft |
6391-3321 |
Torch ring |
| 4ft |
6482-1725 |
Spring segment |
| 4ft |
6587-7025 |
Lock post |
| 4ft |
6875-0416 |
Countershaft |
| 4ft |
6686-4304 |
Main shaft |
| 4ft |
7058-7706 |
Shim |
| 4ft |
7058-7711 |
Shim |
| 4ft |
7058-7713 |
Shim |
| 4ft |
7292-5650 |
Head wear ring |
| 4ft |
7320-4200 |
Main shaft sleeve |
| 4ft |
7320-4201 |
Main shaft sleeve |
| 4ft |
7320-4331 |
Main shaft sleeve |
| 4ft |
7381-4603 |
Socket |
| 4ft |
9439-6020 |
Feed cone assembly |
| 4ft |
9439-6027 |
Feed cone assembly |
| 4ft |
9439-6029 |
Feed cone assembly |
| 4ft |
9439-6521 |
Feed cone assembly |
| 4ft |
9439-6690 |
Hydraulic lock post |
| 4ft |
9439-7091 |
Hydraulic adjustment ram |
| 4 1/4ft |
1028-6361 |
Feed hopper |
| 4 1/4ft |
1063-1886 |
Bowl hopper |
| 4 1/4ft |
1063-2890 |
Bowl hopper |
| 4 1/4ft |
1936-7960 |
Spring bolt |
| 4 1/4ft |
1970-0710 |
U-bolt |
| 4 1/4ft |
1970-1150 |
U-bolt |
| 4 1/4ft |
1970-3830 |
U-bolt |
| 4 1/4ft |
1970-3832 |
U-bolt |
| 4 1/4ft |
1970-5821 |
U-bolt |
| 4 1/4ft |
2005-4776 |
Bowl |
| 4 1/4ft |
2005-4778 |
Bowl |
| 4 1/4ft |
2005-5006 |
Bowl |
| 4 1/4ft |
2206-2090 |
Countershaft bushing |
| 4 1/4ft |
2214-3930 |
Inner eccentric bushing |
| 4 1/4ft |
2214-5885 |
Outer eccentric bushing |
| 4 1/4ft |
2281-6291 |
Adjustment cap |
| 4 1/4ft |
2618-3190 |
Feed cone |
| 4 1/4ft |
2618-3201 |
Feed cone |
| 4 1/4ft |
2618-3221 |
Feed cone |
| 4 1/4ft |
3114-1201 |
Eccentric |
| 4 1/4ft |
3680-5608 |
Eccentric gear |
| 4 1/4ft |
3806-4092 |
Countershaft box guard |
| 4 1/4ft |
4246-9002 |
Head |
| 4 1/4ft |
4404-9932 |
Head |
| 4 1/4ft |
4537-6128 |
Countershaft box |
| 4 1/4ft |
4636-6064 |
Clearing jack |
| 4 1/4ft |
4545-2731 |
Spring housing |
| 4 1/4ft |
4701-0175 |
Key |
| 4 1/4ft |
4701-5660 |
Key |
| 4 1/4ft |
4703-4295 |
Key |
| 4 1/4ft |
4703-7585 |
Key |
| 4 1/4ft |
4830-1826 |
Bowl liner |
| 4 1/4ft |
4830-2957 |
Bowl liner |
| 4 1/4ft |
4830-2958 |
Bowl liner |
| 4 1/4ft |
4830-4341 |
Bowl liner |
| 4 1/4ft |
4830-4612 |
Bowl liner |
| 4 1/4ft |
4851-6186 |
Main frame liner |
| 4 1/4ft |
4872-6340 |
Socket liner |
| 4 1/4ft |
5013-4451 |
Mantle |
| 4 1/4ft |
5013-6001 |
Mantle |
| 4 1/4ft |
5168-5161 |
Main shaft nut |
| 4 1/4ft |
5435-0001 |
Main frame pin |
| 4 1/4ft |
5598-4161 |
Feed plate |
| 4 1/4ft |
5598-4581 |
Feed plate |
| 4 1/4ft |
5598-5701 |
Feed plate |
| 4 1/4ft |
5683-2175 |
Locking key |
| 4 1/4ft |
5760-2301 |
Upper step bearing plate |
| 4 1/4ft |
5760-2601 |
Lower step bearing plate |
| 4 1/4ft |
5885-0065 |
Bowl lock post |
| 4 1/4ft |
5923-9208 |
Crusher sheave |
| 4 1/4ft |
6187-5589 |
Adjustment ring |
| 4 1/4ft |
6187-5590 |
Adjustment ring |
| 4 1/4ft |
6342-3501 |
Pinion thrust washer |
| 4 1/4ft |
6358-5160 |
Oil flinger |
| 4 1/4ft |
6358-8156 |
Flinger housing |
| 4 1/4ft |
6360-4161 |
Socket sealing ring |
| 4 1/4ft |
6360-4163 |
Socket sealing ring |
| 4 1/4ft |
6360-1210 |
Socket sealing ring |
| 4 1/4ft |
6360-4601 |
Head seal ring |
| 4 1/4ft |
6391-3321 |
Torch ring |
| 4 1/4ft |
6482-2351 |
Lower spring segment |
| 4 1/4ft |
6482-2352 |
Lower spring segment |
| 4 1/4ft |
6482-7961 |
Upper spring segment |
| 4 1/4ft |
6482-7963 |
Upper spring segment |
| 4 1/4ft |
6587-7025 |
Adjustment lock post |
| 4 1/4ft |
6875-0416 |
Countershaft |
| 4 1/4ft |
6875-0681 |
Countershaft |
| 4 1/4ft |
6886-5196 |
Main shaft |
| 4 1/4ft |
6886-4350 |
Main shaft |
| 4 1/4ft |
7058-8501 |
Shim |
| 4 1/4ft |
7058-8751 |
Shim |
| 4 1/4ft |
7058-8505 |
Shim |
| 4 1/4ft |
7320-4202 |
Main shaft sleeve |
| 4 1/4ft |
7320-4331 |
Main shaft sleeve |
| 4 1/4ft |
7381-7004 |
Socket |
| 4 1/4ft |
7381-7012 |
Socket |
| 4 1/4ft |
7381-7016 |
Socket |
| 4 1/4ft |
9439-6522 |
Feed cone |
| 4 1/4ft |
9439-6690 |
Hydraulic lock post |
| 4 1/4ft |
9439-7012 |
Feed cone |
| 4 1/4ft |
9439-7014 |
Feed cone |
| 5 1/2ft |
1063-4791 |
Feed hopper |
| 5 1/2ft |
1063-4826 |
Feed hopper |
| 5 1/2ft |
1063-5550 |
Bowl hopper |
| 5 1/2ft |
1063-6121 |
Bowl hopper |
| 5 1/2ft |
1940-3500 |
Spring bolt |
| 5 1/2ft |
1940-3584 |
Spring bolt |
| 5 1/2ft |
1970-7040 |
U-bolt |
| 5 1/2ft |
1970-7871 |
U-bolt |
| 5 1/2ft |
2005-5791 |
Bowl |
| 5 1/2ft |
2005-5792 |
Bowl |
| 5 1/2ft |
2005-7026 |
Bowl |
| 5 1/2ft |
2005-7027 |
Bowl |
| 5 1/2ft |
2206-5840 |
Countershaft housing |
| 5 1/2ft |
2213-4800 |
Bushing |
| 5 1/2ft |
2214-5706 |
Inner eccentric bushing |
| 5 1/2ft |
2214-6161 |
Outer eccentric bushing |
| 5 1/2ft |
2281-7691 |
Adjustment cap |
| 5 1/2ft |
2281-7701 |
Adjustment cap |
| 5 1/2ft |
2281-7963 |
Adjustment cap |
| 5 1/2ft |
2618-5761 |
Feed cone |
| 5 1/2ft |
2618-6001 |
Feed cone |
| 5 1/2ft |
2618-6142 |
Feed cone |
| 5 1/2ft |
2748-2476 |
Locking nut cover |
| 5 1/2ft |
3041-7755 |
Feed distributor |
| 5 1/2ft |
3114-2863 |
Eccentric |
| 5 1/2ft |
3378-5157 |
Main frame |
| 5 1/2ft |
3682-9752 |
Pinion gear |
| 5 1/2ft |
3683-0807 |
Eccentric gear |
| 5 1/2ft |
3806-7381 |
Arm guard |
| 5 1/2ft |
3806-8501 |
Countershaft box guard |
| 5 1/2ft |
4247-2035 |
Head |
| 5 1/2ft |
4247-2040 |
Head |
| 5 1/2ft |
4247-2041 |
Head |
| 5 1/2ft |
4537-6723 |
Countershaft box |
| 5 1/2ft |
4545-4621 |
Spring housing |
| 5 1/2ft |
4700-8121 |
Key |
| 5 1/2ft |
4700-8625 |
Key |
| 5 1/2ft |
4701-2821 |
Key |
| 5 1/2ft |
4701-5655 |
Key |
| 5 1/2ft |
4703-4295 |
Key |
| 5 1/2ft |
4703-8525 |
Key |
| 5 1/2ft |
4830-6501 |
Bowl liner |
| 5 1/2ft |
4830-6638 |
Bowl liner |
| 5 1/2ft |
4830-6771 |
Bowl liner |
| 5 1/2ft |
4830-6871 |
Bowl liner |
| 5 1/2ft |
4851-6306 |
Main frame liner |
| 5 1/2ft |
4851-7321 |
Main frame liner |
| 5 1/2ft |
5013-6801 |
Main shaft sleeve |
| 5 1/2ft |
5013-7001 |
Mantle |
| 5 1/2ft |
5149-2502 |
Spring bolt nut |
| 5 1/2ft |
5168-6781 |
Main shaft nut |
| 5 1/2ft |
5425-9655 |
Pin |
| 5 1/2ft |
5426-8435 |
Pin |
| 5 1/2ft |
5433-3421 |
Pin |
| 5 1/2ft |
5434-4850 |
Pin |
| 5 1/2ft |
5435-2100 |
Main frame pin |
| 5 1/2ft |
5598-6261 |
Feed plate |
| 5 1/2ft |
5598-7101 |
Feed plate |
| 5 1/2ft |
5683-1725 |
Locking key |
| 5 1/2ft |
5760-3501 |
Lower step bearing plate |
| 5 1/2ft |
5760-5011 |
Upper step bearing plate |
| 5 1/2ft |
5885-0019 |
Lock post |
| 5 1/2ft |
5923-9126 |
Crusher sheave |
| 5 1/2ft |
5923-9206 |
Crusher sheave |
| 5 1/2ft |
6187-6302 |
Adjustment ring |
| 5 1/2ft |
6187-6303 |
Adjustment ring |
| 5 1/2ft |
6358-5940 |
Oil flinger |
| 5 1/2ft |
6358-9201 |
Oil flinger |
| 5 1/2ft |
6360-9010 |
Oil retainer ring |
| 5 1/2ft |
6961-2302 |
Baffle ring |
| 5 1/2ft |
6380-6801 |
Socket sealing ring |
| 5 1/2ft |
6482-6551 |
Lower spring segment |
| 5 1/2ft |
6875-3762 |
Countershaft |
| 5 1/2ft |
6886-5800 |
Main shaft |
| 5 1/2ft |
6886-6286 |
Main shaft |
| 5 1/2ft |
7058-8876 |
Shim |
| 5 1/2ft |
7058-8880 |
Shim |
| 5 1/2ft |
7058-9001 |
Shim |
| 5 1/2ft |
7320-4661 |
Torch ring |
| 5 1/2ft |
7381-7206 |
Socket |
| 5 1/2ft |
9439-8025 |
Floating feed cone |
| 5 1/2ft |
9439-8026 |
Floating feed cone |
| 5 1/2ft |
9439-8078 |
Ram |
| 5 1/2ft |
9439-8080 |
Bowl lock |
| 5 1/2ft |
9439-8257 |
Hydraulic lock post |
| 5 1/2ft |
2005-6280 |
Bowl |
| 5 1/2ft |
2005-6282 |
Bowl |
| 5 1/2ft |
2281-7691 |
Adjustment cap |
| 5 1/2ft |
2281-7701 |
Adjustment cap |
| 5 1/2ft |
2281-7963 |
Adjustment cap |
| 5 1/2ft |
2681-5521 |
Feed cone |
| 5 1/2ft |
4247-2039 |
Head |
| 5 1/2ft |
4247-2042 |
Head |
| 5 1/2ft |
4830-5415 |
Bowl liner |
| 5 1/2ft |
4830-5421 |
Bowl liner |
| 5 1/2ft |
4830-5556 |
Bowl liner |
| 5 1/2ft |
4830-6331 |
Bowl liner |
| 5 1/2ft |
5013-7401 |
Mantle |
| 5 1/2ft |
5013-7601 |
Mantle |
| 5 1/2ft |
6391-8355 |
Adjustment cap |
| 5 1/2ft |
7320-6600 |
Main shaft sleeve |
| 5 1/2ft |
9439-8035 |
Floating feed cone |
| 7ft |
1063-6471 |
Feed hopper |
| 7ft |
1063-8781 |
Bowl hopper |
| 7ft |
1970-7871 |
U-bolt |
| 7ft |
2005-8831 |
Bowl |
| 7ft |
2005-9361 |
Bowl |
| 7ft |
2206-8500 |
Countershaft bushing |
| 7ft |
2214-0636 |
Bushing |
| 7ft |
2214-6721 |
Inner eccentric bushing |
| 7ft |
2214-7561 |
Outer eccentric bushing |
| 7ft |
2281-8910 |
Adjustment cap |
| 7ft |
2281-8970 |
Adjustment cap |
| 7ft |
2302-7027 |
Main frame cap |
| 7ft |
2470-9500 |
Countershaft box guard |
| 7ft |
2618-8161 |
Feed cone |
| 7ft |
2618-8221 |
Feed cone |
| 7ft |
2748-4501 |
Locking nut cover |
| 7ft |
3014-8357 |
Feed distributor |
| 7ft |
3114-4262 |
Eccentric |
| 7ft |
3682-7652 |
Pinion gear |
| 7ft |
3682-9230 |
Eccentric gear |
| 7ft |
3806-9061 |
Countershaft box guard |
| 7ft |
3806-9502 |
Arm guard |
| 7ft |
4247-5200 |
Head |
| 7ft |
4537-7927 |
Countershaft box |
| 7ft |
4545-6511 |
Spring housing |
| 7ft |
4700-8651 |
Key |
| 7ft |
4701-2845 |
Key |
| 7ft |
4701-5680 |
Key |
| 7ft |
4703-8995 |
Key |
| 7ft |
4705-7175 |
Key |
| 7ft |
4705-7303 |
Key |
| 7ft |
4830-7378 |
Bowl liner |
| 7ft |
4830-7379 |
Bowl liner |
| 7ft |
4830-7581 |
Bowl liner |
| 7ft |
4830-7583 |
Bowl liner |
| 7ft |
4830-8400 |
Bowl liner |
| 7ft |
4830-8494 |
Bowl liner |
| 7ft |
4851-9281 |
Main frame liner |
| 7ft |
4851-9410 |
Seat liner |
| 7ft |
4851-9501 |
Main frame liner |
| 7ft |
4872-8520 |
Socket liner |
| 7ft |
5013-9001 |
Mantle |
| 7ft |
5013-9203 |
Mantle |
| 7ft |
5013-9268 |
Mantle |
| 7ft |
5013-9276 |
Mantle |
| 7ft |
5426-9100 |
Main frame pin |
| 7ft |
5434-4970 |
Pin |
| 7ft |
5435-2751 |
Main frame pin |
| 7ft |
5598-8781 |
Feed plate |
| 7ft |
5760-7401 |
Lower step bearing plate |
| 7ft |
5760-8650 |
Upper step bearing plate |
| 7ft |
5885-0017 |
Bowl lock post |
| 7ft |
5885-0018 |
Lock post |
| 7ft |
5923-2260 |
Sheave |
| 7ft |
5923-9232 |
Sheave |
| 7ft |
5923-9262 |
Sheave |
| 7ft |
6187-9501 |
Adjustment ring |
| 7ft |
6187-9500 |
Adjustment ring |
| 7ft |
6273-1601 |
Locking collar |
| 7ft |
6273-7151 |
Locking nut |
| 7ft |
6291-2500 |
Wear ring |
| 7ft |
6342-5501 |
Pinion thrust washer |
| 7ft |
6358-7662 |
Oil flinger |
| 7ft |
6358-9421 |
Oil flinger housing |
| 7ft |
6361-7151 |
Baffle ring |
| 7ft |
6380-9190 |
Socket sealing ring |
| 7ft |
6466-9810 |
Seat liner segment |
| 7ft |
6482-6311 |
Lower spring segment |
| 7ft |
6876-1342 |
Countershaft |
| 7ft |
6886-7889 |
Main shaft |
| 7ft |
7058-9802 |
Step bearing shim |
| 7ft |
7058-9805 |
Step bearing shim |
| 7ft |
7292-7601 |
Head wear ring |
| 7ft |
7303-9875 |
Bushing |
| 7ft |
7305-1925 |
Sleeve |
| 7ft |
7381-9576 |
Socket |
| 7ft |
8030-2725 |
Step bearing plate |
| 7ft |
8642-8350 |
counterweight |
| 7ft |
9439-9018 |
Floating feed cone |
| 7ft |
9439-9019 |
Floating feed cone |
| 7ft |
9439-9142 |
Bowl adjustment ram |
| 7ft |
9439-9358 |
Lock post assembly |
| 7ft |
9450-4418 |
Clearing jack assembly |
| 7ft |
1063-7927 |
Feed hopper |
| 7ft |
1063-8781 |
Bowl hopper |
| 7ft |
1970-0710 |
U-bolt |
| 7ft |
2005-8833 |
Bowl |
| 7ft |
2005-9335 |
Bowl |
| 7ft |
2005-9345 |
Bowl |
| 7ft |
2206-8500 |
Countershaft bushing |
| 7ft |
2214-0636 |
Bushing |
| 7ft |
2214-6721 |
Inner eccentric bushing |
| 7ft |
2214-7564 |
Outer eccentric bushing |
| 7ft |
2281-8977 |
Adjustment cap |
| 7ft |
2618-8221 |
Feed cone |
| 7ft |
3114-4262 |
Eccentric |
| 7ft |
3378-9519 |
Main frame |
| 7ft |
3378-9526 |
Main frame |
| 7ft |
3682-7652 |
Pinion |
| 7ft |
3682-9237 |
Eccentric gear |
| 7ft |
3806-9061 |
Countershaft box guard |
| 7ft |
3806-9502 |
Arm guard |
| 7ft |
4537-7927 |
Countershaft box |
| 7ft |
4700-8650 |
Key |
| 7ft |
4701-2845 |
Key |
| 7ft |
4701-5680 |
Key |
| 7ft |
4705-7175 |
Socket |
| 7ft |
4705-7303 |
Key |
| 7ft |
4851-9282 |
Main frame liner |
| 7ft |
4851-9401 |
Seat liner |
| 7ft |
4851-9501 |
Main frame liner |
| 7ft |
4872-8520 |
Socket liner |
| 7ft |
5168-7386 |
Main shaft nut |
| 7ft |
5426-7175 |
Pin |
| 7ft |
5426-9100 |
Main frame pin |
| 7ft |
5923-9360 |
Sheave |
| 7ft |
6187-9512 |
Adjustment ring |
| 7ft |
6319-2500 |
Wear ring |
| 7ft |
6342-5501 |
Pinion thrust washer |
| 7ft |
6358-7662 |
Oil flinger |
| 7ft |
6358-9421 |
Flinger housing |
| 7ft |
6361-7351 |
Baffle ring |
| 7ft |
6391-5481 |
Torch ring |
| 7ft |
6466-9810 |
Seat liner segment |
| 7ft |
6482-6311 |
Lower spring segment |
| 7ft |
6876-1325 |
Countershaft |
| 7ft |
6886-8541 |
Main shaft |
| 7ft |
7303-9875 |
Bushing |
| 7ft |
7320-8350 |
Main shaft sleeve |
| 7ft |
7381-9583 |
Socket |
| 7ft |
8642-8850 |
Counterweight |
| 7ft |
9439-9018 |
Floating feed cone |
| 7ft |
9439-9019 |
Floating feed cone |
| 7ft |
9439-9193 |
Hydraulic lock post |
| 7ft |
9439-9752 |
Bowl adjustment ram |
| 7ft |
9450-4418 |
Clearing jack |
| 7ft |
1063-6375 |
Feed hopper |
| 7ft |
1063-6471 |
Feed hopper |
| 7ft |
1063-8184 |
Bowl hopper |
| 7ft |
1063-8501 |
Bowl hopper |
| 7ft |
2005-8605 |
Bowl |
| 7ft |
2005-9276 |
Bowl |
| 7ft |
2005-9359 |
Bowl |
| 7ft |
2005-9385 |
Bowl |
| 7ft |
2206-8500 |
Countershaft bushing |
| 7ft |
2214-0636 |
Bushing |
| 7ft |
2214-6721 |
Inner eccentric bushing |
| 7ft |
2214-7561 |
Outer eccentric bushing |
| 7ft |
2281-8910 |
Adjustment cap |
| 7ft |
2281-8915 |
Adjustment cap |
| 7ft |
2281-8945 |
Adjustment cap |
| 7ft |
2281-8950 |
Adjustment cap |
| 7ft |
2618-7681 |
Feed cone |
| 7ft |
2618-7921 |
Feed cone |
| 7ft |
2618-8161 |
Feed cone |
| 7ft |
2618-8221 |
Feed cone |
| 7ft |
2748-4501 |
Locking nut cover |
| 7ft |
3041-8357 |
Feed distributor |
| 7ft |
3114-4262 |
Eccentric |
| 7ft |
3378-6711 |
Main frame |
| 7ft |
3682-7652 |
Pinion |
| 7ft |
3682-9233 |
Gear |
| 7ft |
3682-9229 |
Gear |
| 7ft |
3800-7665 |
Guard |
| 7ft |
3800-7670 |
Guard |
| 7ft |
3806-8781 |
Arm guard |
| 7ft |
3806-9061 |
Countershaft box guard |
| 7ft |
4247-5045 |
Head |
| 7ft |
4247-5049 |
Head |
| 7ft |
4247-5097 |
Head |
| 7ft |
4247-5139 |
Head |
| 7ft |
4537-7443 |
Countershaft box |
| 7ft |
4545-6511 |
Spring housing |
| 7ft |
4700-8650 |
Key |
| 7ft |
4700-8651 |
Key |
| 7ft |
4701-2845 |
Key |
| 7ft |
4701-5680 |
Key |
| 7ft |
4703-4295 |
Key |
| 7ft |
4703-8995 |
Key |
| 7ft |
4705-7157 |
Key |
| 7ft |
4830-7378 |
Bowl liner |
| 7ft |
4830-7379 |
Bowl liner |
| 7ft |
4830-7581 |
Bowl liner |
| 7ft |
4830-7583 |
Bowl liner |
| 7ft |
4830-8400 |
Bowl liner |
| 7ft |
4830-8494 |
Bowl liner |
| 7ft |
4830-8556 |
Bowl liner |
| 7ft |
4830-8846 |
Bowl liner |
| 7ft |
4830-9472 |
Bowl liner |
| 7ft |
4830-8068 |
Bowl liner |
| 7ft |
4851-7611 |
Main frame liner |
| 7ft |
4851-8481 |
Main frame liner |
| 7ft |
4851-9320 |
Seat liner |
| 7ft |
4851-9455 |
Seat liner |
| 7ft |
4872-8485 |
Socket liner |
| 7ft |
4872-8520 |
Socket liner |
| 7ft |
4952-0001 |
Bowl lock |
| 7ft |
5013-8101 |
Upper mantle |
| 7ft |
5013-8201 |
Upper mantle |
| 7ft |
5013-8401 |
Lower mantle |
| 7ft |
5013-8601 |
Lower mantle |
| 7ft |
5013-8801 |
Lower mantle |
| 7ft |
5013-8901 |
Lower mantle |
| 7ft |
5013-9001 |
Mantle |
| 7ft |
5013-9203 |
Mantle |
| 7ft |
5013-9268 |
Mantle |
| 7ft |
5013-9276 |
Mantle |
| 7ft |
5168-8131 |
Main shaft nut |
| 7ft |
5434-0321 |
Socket dowel |
| 7ft |
5434-6481 |
Locking key |
| 7ft |
5598-7491 |
Feed plate |
| 7ft |
5598-8781 |
Feed plate |
| 7ft |
5760-7401 |
Lower step bearing plate |
| 7ft |
5760-8650 |
Upper step bearing plate |
| 7ft |
5923-9318 |
Sheave |
| 7ft |
5923-9319 |
Sheave |
| 7ft |
6187-7951 |
Adjustment ring |
| 7ft |
6187-7952 |
Adjustment ring |
| 7ft |
6237-1601 |
Locking collar |
| 7ft |
6273-8201 |
Locking nut |
| 7ft |
6358-7662 |
Oil flinger |
| 7ft |
6358-9421 |
Flinger housing |
| 7ft |
6361-7351 |
Baffle ring |
| 7ft |
6386-8161 |
Socket sealing ring |
| 7ft |
6380-9190 |
Socket sealing ring |
| 7ft |
6391-5481 |
Torch ring |
| 7ft |
6466-9667 |
Seat liner |
| 7ft |
6482-5651 |
Spring segment |
| 7ft |
6876-1324 |
Countershaft |
| 7ft |
6886-7662 |
Main shaft |
| 7ft |
6886-7663 |
Main shaft |
| 7ft |
6886-7877 |
Main shaft |
| 7ft |
6886-7943 |
Main shaft |
| 7ft |
7058-9790 |
Shim |
| 7ft |
7058-9802 |
Shim |
| 7ft |
7058-9805 |
Shim |
| 7ft |
7292-7601 |
Head wear ring |
| 7ft |
7303-9875 |
Bushing |
| 7ft |
7320-8011 |
Main shaft sleeve |
| 7ft |
7381-9005 |
Socket |
| 7ft |
7381-9007 |
Socket |
| 7ft |
7381-9576 |
Socket |
| 7ft |
7381-9583 |
Socket |
| 7ft |
8642-8301 |
Counterweight |
| 7ft |
8642-8350 |
Counterweight |
| Guaranteed to fit, perform and long wear life |
Shenyang Powerups Machinery Co., Ltd, located in Shenyang of northern China, is a global provider of process solutions for a variety of industries including mineral processing, aggregate processing, coal mining, etc. It is a manufacturing company of machinery and parts specially for mineral and aggregate processing.
Shenyang Powerups Machinery Co., Ltd is committed to designing, manufacturing and maintaining cone crusher, jaw crusher, impact crusher, feeder, screen and washing equipment, and it's also a great resource of premium replacement parts to fit HP Series™ cone crusher, GP Series™ cone crusher, MP Series™ cone crusher, C Series™ jaw crusher, Symons® cone crusher, Gyradisc® cone crusher, Omnicone® cone crusher, CH/CS cone crusher, etc. Powerups has large stock of parts for the leading models of crushers to meet the specific needs of each customer.
Powerups upholds the highest standards for engineering and manufacturing to incorporate all the advanced technology in the designs of our crushers, feeders, screens, washers, etc. In addition, it is able to design and manufacture complete crushing plant, portable crushing plant. Besides, the company operates with its own highly qualified management team to continuously improve the quality of casting, machining process, parts inspection in order to provide long wear life.
POWERUPS' process equipment and systems are proven in mining operation, with installation in over 20 countries around the world including United States of America, Canada, Chile, Peru, Colombia, Mexico, Greece, Russia, Turkey, Australia, New Zealand, Saudi Arabia, Thailand, Indonesia, Cambodia, Malaysia, Vietnam, etc. Powerups is ideally positioned to deliver high quality and competitive solutions to projects anywhere in the world.
Our Mission: Let's Make Things Better
Symons 4 1/4FT Cone Crusher Wear Parts: Navigating the Challenges of Rigorous Crushing Environments
In the arduous realm of mining, construction, and aggregate production, the Symons 4 1/4FT cone crusher stands as a formidable workhorse, tasked with reducing hard and abrasive materials into smaller, more manageable sizes. Central to the crusher's continued operation and productivity are its wear parts, which endure relentless forces, friction, and impact during the crushing process. These components are not merely replaceable items; they are the unsung heroes that determine the crusher's efficiency, maintenance costs, and overall lifespan. This essay will embark on a comprehensive exploration of Symons 4 1/4FT cone crusher wear parts, delving into their critical functions, the specialized materials employed, maintenance best practices, and the intricacies of the market that supports their supply.
The Indispensable Role of Wear Parts
Mantle and Bowl Liner: The Epicenter of Wear
The mantle and bowl liner are the most exposed and crucial wear parts of the Symons 4 1/4FT cone crusher. Together, they form the crushing chamber where the raw materials, ranging from granite and quartz to iron ore, are subjected to intense compression and abrasion. The mantle, a rotating conical component, gyrates within the stationary bowl liner, exerting significant pressure on the materials, gradually reducing them to smaller particles. The constant contact with hard and abrasive rocks causes these liners to experience severe wear, with the surface gradually eroding over time. The performance of the mantle and bowl liner directly impacts the quality of the crushed product, as any irregular wear can lead to inconsistent particle sizes and shapes. Moreover, as the liners wear down, the crushing efficiency decreases, resulting in increased energy consumption and reduced throughput.
Concave Segments: Precision in Fragmentation
In certain configurations of the Symons 4 1/4FT cone crusher, concave segments are utilized instead of a continuous bowl liner. These segments offer a strategic advantage in terms of maintenance and replacement. When a specific segment becomes worn or damaged, it can be replaced individually, rather than having to substitute the entire bowl liner. Each concave segment is meticulously designed to fit precisely within the bowl structure, ensuring a seamless and efficient crushing surface. The ability to replace only the affected segments reduces downtime and maintenance costs, while also maintaining the overall performance of the crusher. These segments, like the mantle and bowl liner, are constantly in contact with the crushed materials, making their wear resistance and durability paramount for sustained operation.
Feed Opening Liners: The First Line of Defense
Located at the top of the crusher, the feed opening liners serve as the initial barrier against the impact and abrasion of the incoming raw materials. As rocks and ores are fed into the crusher, they strike the feed opening liners with significant force, creating a high - impact environment. These liners are engineered to withstand this constant onslaught, protecting the crusher's body from damage and ensuring a smooth and even distribution of the materials into the crushing chamber. By absorbing the initial impact and guiding the materials properly, the feed opening liners play a crucial role in preventing blockages and maintaining the efficiency of the crushing process. Their wear resistance is essential, as any premature wear can lead to uneven feeding, reduced crushing performance, and potential damage to other components.
Discharge Chute Liners: Ensuring Uninterrupted Flow
At the bottom of the crusher, the discharge chute liners safeguard the discharge system from the abrasive action of the crushed materials as they exit the machine. The continuous flow of sharp and angular particles can quickly erode the walls of the discharge chute, leading to leaks and disruptions in the material handling process. Discharge chute liners are designed to withstand this abrasive environment, ensuring a smooth and unobstructed flow of the crushed product. They are typically made of highly wear - resistant materials that can endure the constant friction and impact of the materials, maintaining the integrity of the discharge system and preventing costly downtime due to chute failures.
Materials: The Foundation of Wear Resistance
The selection of materials for Symons 4 1/4FT cone crusher wear parts is a critical decision that hinges on the ability to withstand extreme operating conditions.
High - Manganese Steel: The Gold Standard
High - manganese steel is the go - to material for manufacturing mantle and bowl liners, as well as other high - wear components. This alloy possesses remarkable wear - resistance properties, primarily due to its unique ability to work - harden upon impact and abrasion. When the high - manganese steel liners come into contact with hard rocks during the crushing process, the surface layer gradually hardens, forming a tough and durable barrier that resists further wear. This work - hardening mechanism allows the liners to maintain their shape and performance over an extended period, even when subjected to the most abrasive materials. High - manganese steel liners offer a longer service life compared to many other materials, reducing the frequency of replacements and minimizing the associated costs and downtime.
Chromium - Molybdenum Alloys: Strength and Resilience
Chromium - molybdenum alloys are widely used in the production of wear parts that require a combination of high strength, hardness, and corrosion resistance. Components such as concave segments, feed opening liners, and discharge chute liners often benefit from the properties of these alloys. Chromium provides excellent corrosion resistance, protecting the parts from rust and degradation, while molybdenum enhances the alloy's strength, toughness, and wear - resistance. Chromium - molybdenum alloy wear parts are capable of withstanding the harsh operating conditions of the cone crusher, including high temperatures, heavy loads, and abrasive materials, ensuring reliable performance and longevity.
Carbide - Reinforced Materials: Pushing the Limits of Wear Resistance
For applications where extreme wear resistance is non - negotiable, carbide - reinforced materials are employed. Carbides, such as tungsten carbide, are among the hardest and most wear - resistant materials available. When incorporated into the base material of wear parts, they significantly enhance the part's ability to resist abrasion. Carbide - reinforced wear parts are typically used in crushers that handle highly abrasive materials, such as quartz - rich ores or hard rock aggregates. Although these materials are more expensive and require specialized manufacturing processes, their superior wear - resistance properties can provide a significant advantage in terms of reducing maintenance costs and increasing the overall productivity of the crusher.
Maintenance and Replacement: Sustaining Optimal Performance
Regular maintenance and timely replacement of wear parts are essential for ensuring the Symons 4 1/4FT cone crusher operates at peak efficiency and avoids costly breakdowns.
Proactive Inspection Regimes
Implementing a comprehensive inspection schedule is the cornerstone of effective wear part management. Operators should conduct frequent visual inspections of all wear parts, looking for signs of wear, such as uneven surfaces, cracks, or excessive thinning. Using non - destructive testing methods, such as ultrasonic or magnetic particle inspection, can help detect internal defects that may not be visible to the naked eye. Measuring the thickness of the mantle, bowl liner, and other liners at regular intervals allows for the monitoring of wear rates and the prediction of when replacement will be necessary. Early detection of wear and damage enables operators to plan for maintenance and replacement in advance, minimizing unplanned downtime and ensuring the continuous operation of the crusher.
Lubrication and Cleaning Protocols
Proper lubrication is crucial for reducing friction and wear between moving parts, which in turn extends the lifespan of wear components. The bearing assemblies, in particular, require regular lubrication to ensure smooth rotation and prevent premature failure. Operators should adhere to the manufacturer's recommended lubrication schedule, using the appropriate type and grade of lubricant. Additionally, keeping the crusher clean, especially the crushing chamber and the areas around wear parts, is essential for preventing the accumulation of debris and abrasive materials. Regular cleaning not only reduces the risk of accelerated wear but also makes it easier to inspect the parts for signs of damage.
Strategic Replacement Decisions
When wear parts reach the end of their service life or exhibit significant damage, prompt replacement is imperative. The replacement process for mantle and bowl liners, for example, involves careful disassembly of the upper part of the crusher, removal of the old liners, and installation of the new ones. This process requires precise alignment and torqueing of bolts to ensure proper fit and performance. For other wear parts, such as concave segments, feed opening liners, and discharge chute liners, the replacement procedures may vary but still demand attention to detail to ensure optimal functionality. Using high - quality replacement parts, whether from original equipment manufacturers (OEMs) or reputable aftermarket suppliers, is essential for maintaining the crusher's performance and reliability.
The Market for Wear Parts: Meeting the Industry's Demands
The market for Symons 4 1/4FT cone crusher wear parts is a vibrant and competitive landscape, driven by the continuous operation and maintenance requirements of the mining, construction, and aggregate production industries.
Original Equipment Manufacturers (OEMs)
OEMs, such as SHENYANG POWERUPS MACHINERY CO., LTD, offer wear parts that are designed to meet the exact specifications of the Symons 4 1/4FT cone crusher. These parts are manufactured using the same stringent quality control processes as the original components, ensuring a perfect fit and optimal performance. OEM wear parts often come with the manufacturer's warranty and technical support, providing customers with peace of mind. However, the premium quality and brand reputation of OEM parts typically come at a higher cost compared to aftermarket alternatives.
Aftermarket Suppliers
The aftermarket for Symons 4 1/4FT cone crusher wear parts is a thriving sector, with numerous suppliers offering a wide range of components at competitive prices. Many aftermarket suppliers invest in research and development to improve the design and performance of their parts, leveraging advanced materials and manufacturing techniques. These suppliers often provide parts that are compatible with the Symons crusher and can meet or even exceed the performance of OEM parts. Aftermarket wear parts can offer significant cost savings without sacrificing quality, making them an attractive option for many operators. Additionally, aftermarket suppliers may offer faster delivery times, more flexible customization options, and personalized customer service, catering to the diverse needs of the industry.
Global Supply and Logistics
The global nature of the mining and construction industries has led to the establishment of a robust supply chain for Symons 4 1/4FT cone crusher wear parts. Suppliers and distributors operate in various regions around the world, ensuring that operators can source the parts they need, regardless of their location. Logistics and shipping services have become increasingly efficient, enabling the timely delivery of wear parts to customers globally. Online platforms have also played a significant role in facilitating the purchase of wear parts, providing operators with access to a wider range of suppliers and streamlining the procurement process.
In conclusion, Symons 4 1/4FT cone crusher wear parts are the unsung guardians of the crushing process, enduring the harshest conditions to ensure the continuous operation and productivity of the crusher. Their design, material selection, maintenance, and replacement are all critical factors that contribute to the overall performance and longevity of the equipment. As the mining, construction, and aggregate production industries continue to evolve and demand higher levels of efficiency and reliability, the importance of high - quality wear parts will only become more pronounced. The dynamic market for wear parts, with its offerings from both OEMs and aftermarket suppliers, provides operators with the flexibility and resources to meet these challenges, ensuring that the Symons 4 1/4FT cone crusher remains a reliable workhorse in the face of rigorous crushing environments.
Torch Ring 63913321 / 6391-3321: A Vital Component in Industrial Processes
In the complex world of industrial equipment, the Torch Ring 63913321 / 6391-3321 stands as a key yet often underappreciated component. Despite its relatively small size, this torch ring plays a crucial role in various industrial applications, especially those involving welding, cutting, and heating. Its design, functionality, and material composition are carefully engineered to ensure reliable performance, precision, and durability. This essay will explore in detail the Torch Ring 63913321 / 6391-3321, covering aspects such as its structure, working principles, applications, maintenance, and market dynamics.
Design and Structural Features
The Torch Ring 63913321 / 6391-3321 is typically designed with an annular shape, allowing it to fit snugly around specific parts of a torch or related equipment. Its outer and inner diameters are precisely calibrated to ensure a proper fit, which is essential for its functionality. The cross - sectional profile of the ring can vary depending on its intended use, but it is often designed to optimize the flow of gases, the transfer of heat, or the conduction of electricity.
One of the notable structural features of this torch ring is the presence of grooves or channels. These features are strategically placed to facilitate the smooth passage of gases, such as oxygen, acetylene, or shielding gases in welding processes. The grooves ensure that the gases are evenly distributed, resulting in a stable and consistent flame or plasma arc. In some designs, the torch ring may also have threaded sections or locking mechanisms. These elements enable secure attachment to other components of the torch system, preventing any unwanted movement or leakage during operation.
The surface finish of the Torch Ring 63913321 / 6391-3321 is another important aspect of its design. A smooth surface finish reduces friction, which is beneficial for the movement of gases and the prevention of wear. Additionally, some torch rings may be coated with special materials. For example, a heat - resistant coating can protect the ring from the high temperatures generated during welding or cutting operations, while an anti - corrosion coating can extend its lifespan when used in environments with moisture or corrosive substances.
Functionality and Working Principles
The primary function of the Torch Ring 63913321 / 6391-3321 is to enable the efficient operation of torches in various industrial processes. In welding applications, it plays a crucial role in the gas delivery system. For instance, in oxy - acetylene welding, the torch ring helps to regulate the flow of oxygen and acetylene gases, ensuring that they are mixed in the correct proportions. This precise gas mixing is essential for producing a stable flame with the right temperature and characteristics for melting the base metal and the filler material.
In arc welding processes, such as MIG (Metal Inert Gas) or TIG (Tungsten Inert Gas) welding, the Torch Ring 63913321 / 6391-3321 is involved in the shielding gas supply. The ring ensures that the shielding gas, which protects the weld pool from atmospheric contamination, is evenly distributed around the welding area. This creates a stable and clean environment for the welding process, resulting in higher - quality welds with fewer defects.
For cutting torches, the torch ring is equally important. In oxy - fuel cutting, it helps to control the flow of oxygen and fuel gases, which are used to pre - heat the metal and then blow it away to create a cut. The design of the torch ring ensures that the gases are directed accurately, allowing for precise and clean cuts. In plasma cutting, the torch ring may be involved in the electrical and gas systems. It helps to maintain the integrity of the plasma arc by ensuring a stable gas flow, which is necessary for melting and removing the metal being cut.
Material Selection
The choice of material for the Torch Ring 63913321 / 6391-3321 is critical, as it must withstand the harsh conditions of industrial processes.
Copper and Copper Alloys
Copper and its alloys are commonly used due to their excellent electrical and thermal conductivity. In applications where electrical conduction is required, such as in some types of welding torches, copper - based torch rings can efficiently transfer the electrical current. Their high thermal conductivity also helps in dissipating heat generated during operation, preventing overheating of the torch components. Alloys like brass, which is a combination of copper and zinc, offer additional benefits such as improved corrosion resistance and mechanical strength.
Stainless Steel
Stainless steel is another popular choice, especially for its corrosion - resistant properties. In environments where the torch ring may be exposed to moisture, chemicals, or corrosive fumes, stainless steel can maintain its integrity over time. It also has good mechanical strength, allowing it to withstand the mechanical stresses associated with torch operation, such as vibrations and impacts. Different grades of stainless steel can be selected depending on the specific requirements of the application, with some offering enhanced heat resistance for high - temperature processes.
High - Temperature Resistant Ceramics and Composites
For applications involving extremely high temperatures, high - temperature resistant ceramics and composites are used. These materials can withstand temperatures far beyond what metals can endure, making them suitable for processes like plasma cutting or certain types of high - temperature welding. Ceramics have excellent thermal stability and can resist chemical erosion, while composites can offer a combination of high strength and heat resistance. However, these materials may be more brittle and require careful handling during installation and operation.
Applications in Diverse Industries
The Torch Ring 63913321 / 6391-3321 has a wide range of applications across multiple industries.
Manufacturing Industry
In the manufacturing sector, this torch ring is extensively used in welding and cutting operations for fabricating metal components. Whether it's the production of automotive parts, machinery components, or structural steel for buildings, the torch ring ensures the precision and quality of the welding and cutting processes. It enables manufacturers to create strong and reliable joints, as well as to cut metal sheets and bars to the required sizes and shapes with accuracy.
Shipbuilding Industry
Shipbuilding involves large - scale welding and cutting of thick metal plates. The Torch Ring 63913321 / 6391-3321 is crucial in this industry for ensuring the structural integrity of ships. It helps in creating high - quality welds that can withstand the harsh marine environment, including the constant exposure to saltwater, strong winds, and mechanical stresses. The ability of the torch ring to maintain a stable gas flow and electrical connection is essential for the efficient construction of ships.
Aerospace Industry
In the aerospace industry, where precision and reliability are of utmost importance, the torch ring plays a vital role in the manufacturing and repair of aircraft components. Welding and cutting operations in this industry require the highest level of accuracy to ensure the safety and performance of the aircraft. The Torch Ring 63913321 / 6391-3321, with its ability to provide consistent gas flow and stable electrical characteristics, helps in achieving the strict quality standards of the aerospace sector.
Maintenance and Replacement
To ensure the continued reliable performance of the Torch Ring 63913321 / 6391-3321, regular maintenance is essential.
Inspection
Regular visual inspections should be carried out to check for signs of wear, damage, or corrosion. Look for cracks, ,or any abnormal discoloration on the surface of the ring. Additionally, check for any blockages in the gas channels or grooves, as these can disrupt the gas flow and affect the performance of the torch.
Cleaning
Periodic cleaning of the torch ring is necessary to remove any accumulated debris, slag, or residue. This can be done using appropriate cleaning solvents and tools. For example, a soft brush can be used to gently clean the gas channels, while a non - abrasive cloth can be used to wipe the surface. Avoid using harsh chemicals or abrasive materials that could damage the surface finish or the material of the ring.
Replacement
When the torch ring shows significant signs of wear, damage, or when its performance deteriorates, it should be replaced promptly. The replacement process may vary depending on the design of the torch and the type of torch ring. It usually involves disassembling the relevant parts of the torch, removing the old ring, and installing the new one. Make sure to use a replacement torch ring that is of the same and meets the manufacturer's specifications to ensure proper fit and performance.
Market and Supply
The market for the Torch Ring 63913321 / 6391-3321 is driven by the demand from various industries that rely on welding, cutting, and heating processes.
Manufacturers
There are numerous manufacturers worldwide that produce the Torch Ring 63913321 / 6391-3321. These manufacturers range from large - scale industrial companies to smaller, specialized suppliers. They use advanced manufacturing techniques, such as precision machining and casting, to ensure the high quality and consistency of their products. Many manufacturers also invest in research and development to improve the design and performance of the torch ring, incorporating new materials and technologies.
Suppliers and Distributors
Suppliers and distributors play a crucial role in making the Torch Ring 63913321 / 6391-3321 accessible to end - users. They source the rings from manufacturers and distribute them to various industries across different regions. These suppliers often offer additional services, such as technical support, inventory management, and quick delivery. Online platforms have also made it easier for customers to search for and purchase the torch ring from a wide range of suppliers, increasing competition and driving innovation in the market.
Global Availability
The Torch Ring 63913321 / 6391-3321 is available globally, with suppliers and distributors operating in different countries. This global availability ensures that industries around the world can easily source the necessary components for their operations. The development of efficient logistics and shipping networks has further facilitated the timely delivery of the torch ring to customers, regardless of their location.
In conclusion, the Torch Ring 63913321 / 6391-3321 is an indispensable component in a wide range of industrial processes. Its well - thought - out design, functionality, and material selection make it a reliable and efficient part that contributes significantly to the quality and productivity of welding, cutting, and heating operations. Regular maintenance and the availability of high - quality replacement parts in the market ensure that it can continue to perform its vital role in various industries. As industrial technologies continue to evolve, the importance of the Torch Ring 63913321 / 6391-3321 is likely to remain, with ongoing efforts to further improve its performance and capabilities.
1. Primary Wear Components
Crushing Chamber Elements
- Mantles
- Material: High manganese steel (14-18% Mn)
- Weight range: 185-1200kg depending on model
- Service life: 400-1000 operating hours
- Failure modes: Abrasion, spalling, cracking
- Concave Liners
- Configuration: Multiple segments (3-6 pieces)
- Thickness: 50-100mm at installation
- Replacement criteria: 30% thickness reduction
Mechanical Wear Parts
- Eccentric Bushings
- Bronze alloy composition (CuSn12)
- Clearance tolerance: 0.15-0.35mm
- Lubrication requirements: Forced oil circulation
- Countershaft Components
- Bearings: 22300 series spherical roller
- Gear specifications: Module 10-14
- Backlash adjustment: 0.2-0.6mm
2. Material Technology
Advanced Alloy Development
- Manganese steel grades evolution:
- Traditional Hadfield steel (11-14% Mn)
- Modified grades with chromium (2-3% Cr)
- Micro-alloyed versions with Mo/V
Surface Treatment Options
- Work hardening characteristics
- Flame hardening techniques
- Ceramic composite overlays
3. Maintenance Best Practices
Installation Procedures
- Liner Mounting
- Proper torque sequence for bolts
- Use of locking compounds
- Run-in period recommendations
- Eccentric Assembly
- Pre-lubrication requirements
- Clearance verification methods
- Break-in operation parameters
Wear Monitoring
- Measurement techniques:
- Ultrasonic thickness gauging
- 3D scanning for profile analysis
- Hardness testing protocols
All brands names, model names or parts numbers are owned by their respective manufacturers. Powerups, has no affiliation with the original equipment manufacturer. These terms are used for reference and identification purpose only, all parts are manufactured by, for and warranted by Powerups.
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