Premium Parts to Suit Symons® Cone Crusher
Symons cone crusher has been a legend in mining and mining and aggregate processing industries since it's originally designed and developed by Symons brothers in 1920s, until now, there are tens of thousands of Symons cone crusher are still running in the world. The maximum efficiency which can be obtained from the crusher is directly dependent on the quality of the parts. Powerups has been specializing in manufacturing premium quality aftermarket wear and replacement parts since 1990s, providing more competitive parts and service worldwide than typical parts suppliers. In most of cases, we have the parts on shelf or castings in stock, which effectively shortens the lead time. We are able to supply premium quality wear parts and spare parts to cover all models of both Symons® standard cone crusher and shorthead cone crusher such as 2ft, 3ft, 4ft, 4 1/4ft, 5 1/2ft, 7ft heavy duty, 7ft extra heavy duty and 7ft super extra heavy duty. In addition, Powerups offers full line of quality parts aftermarket to cover Gyradisc® cone crusher, HP Series™ cone crusher, GP Series™ cone crusher, C Series™ jaw crusher, MP Series™ cone crusher, Omnicone Series® cone crusher , Hydrocone™ and Superior™ cone crusher components.
Symons 3FT Standard Cone Crusher Bowl Liner 50132201 / Mantle 48296530
- Mainframe
- Mainframe liner
- Arm guard
- Mainframe seat liner
- Counterweight
- Eccentric gear
- Inner eccentric bushing
- Eccentric
- Outer eccentric bushing
- Step bearing plates
- Head
- Mainshaft
- Head wiper ring
- Water baffle
- Feed plate
- Feed distributor
- Mainshaft nut
- Locking collar
- Locking nut
- Locking nut cover
- Adjustment ring
- Spring
- Seals
- Spring bolt & nut
- Socket
- Spring & housing
- Socket sealing ring
- Socket liner
- Water chamber
- U-bolt assembly
- Mainshaft sleeve
- Torch ring
- Feed cone
- Bowl
- Duckworth lock post
- Feed hopper
- Hydraulic lock post
| Model |
Part Number |
Description |
| 2ft |
1959-2997 |
Bowl liner bolt |
| 2ft |
2005-1176 |
Bowl |
| 2ft |
2005-1401 |
Bowl |
| 2ft |
2206-6641 |
Inner eccentric bushing |
| 2ft |
2281-4030 |
Adjustment cap |
| 2ft |
2302-1101 |
Main frame cap |
| 2ft |
2618-0961 |
Feed cone |
| 2ft |
3113-7351 |
Eccentric |
| 2ft |
3378-1436 |
Mainframe |
| 2ft |
3680-7001 |
Pinion |
| 2ft |
3680-8401 |
Eccentric gear |
| 2ft |
3806-0941 |
Arm guard |
| 2ft |
4245-7003 |
Head |
| 2ft |
4245-7004 |
Head |
| 2ft |
4537-5762 |
Countershaft box |
| 2ft |
4545-1381 |
Spring housing |
| 2ft |
4703-2415 |
Tapered key |
| 2ft |
4705-5910 |
Key |
| 2ft |
4709-3361 |
Socket sealing ring key |
| 2ft |
4829-1921 |
Bowl liner |
| 2ft |
4829-3001 |
Bowl liner |
| 2ft |
4829-3541 |
Bowl liner |
| 2ft |
4829-4081 |
Bowl liner |
| 2ft |
4829-4351 |
Bowl liner |
| 2ft |
4851-2681 |
Main frame liner |
| 2ft |
4872-2335 |
Socket liner |
| 2ft |
5013-1001 |
Mantle |
| 2ft |
5013-1401 |
Mantle |
| 2ft |
5434-7581 |
Main frame pin |
| 2ft |
5598-1221 |
Feed plate |
| 2ft |
5598-1781 |
Feed plate |
| 2ft |
6341-5501 |
Pinion thrust washer |
| 2ft |
6380-2381 |
Socket sealing ring |
| 2ft |
6391-0181 |
Torch ring |
| 2ft |
6482-0701 |
Spring segment |
| 2ft |
6863-2501 |
Countershaft |
| 2ft |
6886-1221 |
Main shaft |
| 2ft |
6886-1781 |
Main shaft |
| 2ft |
7058-7510 |
Step bearing shim |
| 2ft |
7058-7520 |
Step bearing shim |
| 2ft |
7058-7525 |
Step bearing shim |
| 2ft |
7320-1691 |
Main shaft sleeve |
| 2ft |
7320-2681 |
Main shaft sleeve |
| 2ft |
7381-1001 |
Socket |
| 2ft |
8607-7041 |
Torch ring |
| 3ft |
1603-1121 |
Feed hopper |
| 3ft |
1603-1781 |
Bowl hopper |
| 3ft |
1934-6050 |
Spring bolt |
| 3ft |
1970-5001 |
U-bolt |
| 3ft |
2005-2437 |
Bowl |
| 3ft |
2005-2576 |
Bowl |
| 3ft |
2206-0762 |
Countershaft bushing |
| 3ft |
2207-2561 |
Inner eccentric bushing |
| 3ft |
2207-1401 |
Inner eccentric bushing |
| 3ft |
2214-5321 |
Outer eccentric bushing |
| 3ft |
2281-4850 |
Adjustment cap |
| 3ft |
2618-1550 |
Feed cone |
| 3ft |
2618-2186 |
Feed cone |
| 3ft |
2747-5951 |
Locking nut cover |
| 3ft |
3041-2875 |
Feed distributor |
| 3ft |
3113-8401 |
Eccentric |
| 3ft |
3113-8751 |
Eccentric |
| 3ft |
3378-2727 |
Main frame |
| 3ft |
3680-7353 |
Pinion |
| 3ft |
3680-7703 |
Pinion |
| 3ft |
3680-8753 |
Eccentric gear |
| 3ft |
3680-9455 |
Eccentric gear |
| 3ft |
3806-4021 |
Arm guard |
| 3ft |
4246-3001 |
Head |
| 3ft |
4246-3002 |
Head |
| 3ft |
4246-3004 |
Head |
| 3ft |
4246-3005 |
Head |
| 3ft |
4573-6067 |
Countershaft box |
| 3ft |
4545-1786 |
Spring housing |
| 3ft |
4829-5161 |
Bowl liner |
| 3ft |
4829-5431 |
Bowl liner |
| 3ft |
4829-5701 |
Bowl liner |
| 3ft |
4829-6530 |
Bowl liner |
| 3ft |
4829-6544 |
Bowl liner |
| 3ft |
4829-7591 |
Bowl liner |
| 3ft |
4872-3565 |
Socket liner |
| 3ft |
4872-4795 |
Socket liner |
| 3ft |
5013-2201 |
Mantle |
| 3ft |
5013-2501 |
Mantle |
| 3ft |
5013-2801 |
Mantle |
| 3ft |
5013-3401 |
Mantle |
| 3ft |
5013-3801 |
Mantle |
| 3ft |
5168-4896 |
Main shaft nut |
| 3ft |
5434-7801 |
Pin |
| 3ft |
5434-9341 |
Pin |
| 3ft |
5598-2621 |
Feed plate |
| 3ft |
5598-3461 |
Feed plate |
| 3ft |
5683-1500 |
Locking key |
| 3ft |
5759-7801 |
Step bearing |
| 3ft |
5759-9350 |
Step bearing |
| 3ft |
5920-7751 |
Sheave |
| 3ft |
5921-4907 |
Sheave |
| 3ft |
6187-3900 |
Adjustment ring |
| 3ft |
6272-7401 |
Locking collar |
| 3ft |
6273-2501 |
Locking nut |
| 3ft |
6358-3921 |
Oil flinger |
| 3ft |
6358-7771 |
Oil flinger housing |
| 3ft |
6359-4701 |
Socket sealing ring |
| 3ft |
6380-5101 |
Socket sealing ring |
| 3ft |
6391-0181 |
Torch ring |
| 3ft |
6482-1961 |
Spring segment |
| 3ft |
6482-7301 |
Spring segment |
| 3ft |
6587-6610 |
Adjustment lock post |
| 3ft |
6863-3701 |
Countershaft |
| 3ft |
6886-2273 |
Main shaft |
| 3ft |
3886-3183 |
Main shaft |
| 3ft |
7058-7620 |
Shim |
| 3ft |
7058-7626 |
Shim |
| 3ft |
7058-7630 |
Shim |
| 3ft |
7292-5601 |
Head wear ring |
| 3ft |
7305-5396 |
Tapered bushing |
| 3ft |
7320-3201 |
Main shaft sleeve |
| 3ft |
9439-5046 |
Feed cone |
| 4ft |
1063-1877 |
Feed hopper |
| 4ft |
1063-1898 |
Feed hopper |
| 4ft |
1063-1903 |
Feed hopper |
| 4ft |
1063-2661 |
Bowl hopper |
| 4ft |
1063-2890 |
Bowl hopper |
| 4ft |
1970-0710 |
U-bolt |
| 4ft |
1970-1150 |
U-bolt |
| 4ft |
1970-3830 |
U-bolt |
| 4ft |
1970-3832 |
U-bolt |
| 4ft |
2005-3652 |
Bowl |
| 4ft |
2005-3653 |
Bowl |
| 4ft |
2005-3988 |
Bowl |
| 4ft |
2005-3989 |
Bowl |
| 4ft |
2005-4330 |
Bowl |
| 4ft |
2206-2090 |
Countershaft bushing |
| 4ft |
2214-4481 |
Inner eccentric bushing |
| 4ft |
2214-5601 |
Outer eccentric bushing |
| 4ft |
2281-5100 |
Adjustment cap |
| 4ft |
2281-5120 |
Adjustment cap |
| 4ft |
2281-6515 |
Adjustment cap |
| 4ft |
2618-2246 |
Feed cone |
| 4ft |
2618-3190 |
Feed cone |
| 4ft |
2618-3226 |
Feed cone |
| 4ft |
2618-3232 |
Feed cone |
| 4ft |
3378-2995 |
Main frame |
| 4ft |
3680-4204 |
Eccentric gear |
| 4ft |
3680-4903 |
Pinion gear |
| 4ft |
3680-4905 |
Pinion gear |
| 4ft |
3806-4055 |
Arm guard |
| 4ft |
3806-4092 |
Countershaft box guard |
| 4ft |
3806-4581 |
Arm guard |
| 4ft |
4246-5994 |
Head |
| 4ft |
4246-5997 |
Head |
| 4ft |
4246-6003 |
Head |
| 4ft |
4537-6128 |
Countershaft box |
| 4ft |
4545-2731 |
Spring housing |
| 4ft |
4703-4295 |
Key |
| 4ft |
47037585 |
Key |
| 4ft |
4829-8540 |
Bowl liner |
| 4ft |
4829-8545 |
Bowl liner |
| 4ft |
4829-8603 |
Bowl liner |
| 4ft |
4829-8671 |
Bowl liner |
| 4ft |
4830-0023 |
Bowl liner |
| 4ft |
4830-0158 |
Bowl liner |
| 4ft |
4830-0291 |
Bowl liner |
| 4ft |
4830-0350 |
Bowl liner |
| 4ft |
4830-1101 |
Bowl liner |
| 4ft |
4830-1151 |
Bowl liner |
| 4ft |
4851-5001 |
Main frame liner |
| 4ft |
4851-5100 |
Main frame liner |
| 4ft |
4872-5205 |
Socket liner |
| 4ft |
5013-4101 |
Mantle |
| 4ft |
5013-4201 |
Mantle |
| 4ft |
5013-4300 |
Mantle |
| 4ft |
5013-4801 |
Mantle |
| 4ft |
5168-5701 |
Main shaft nut |
| 4ft |
6187-5200 |
Adjustment ring |
| 4ft |
6342-3501 |
Pinion thrust washer |
| 4ft |
6358-5160 |
Oil flinger |
| 4ft |
6358-8156 |
Oil flinger housing |
| 4ft |
6360-1743 |
Socket sealing ring |
| 4ft |
6360-5261 |
Baffle ring |
| 4ft |
6391-3321 |
Torch ring |
| 4ft |
6482-1725 |
Spring segment |
| 4ft |
6587-7025 |
Lock post |
| 4ft |
6875-0416 |
Countershaft |
| 4ft |
6686-4304 |
Main shaft |
| 4ft |
7058-7706 |
Shim |
| 4ft |
7058-7711 |
Shim |
| 4ft |
7058-7713 |
Shim |
| 4ft |
7292-5650 |
Head wear ring |
| 4ft |
7320-4200 |
Main shaft sleeve |
| 4ft |
7320-4201 |
Main shaft sleeve |
| 4ft |
7320-4331 |
Main shaft sleeve |
| 4ft |
7381-4603 |
Socket |
| 4ft |
9439-6020 |
Feed cone assembly |
| 4ft |
9439-6027 |
Feed cone assembly |
| 4ft |
9439-6029 |
Feed cone assembly |
| 4ft |
9439-6521 |
Feed cone assembly |
| 4ft |
9439-6690 |
Hydraulic lock post |
| 4ft |
9439-7091 |
Hydraulic adjustment ram |
| 4 1/4ft |
1028-6361 |
Feed hopper |
| 4 1/4ft |
1063-1886 |
Bowl hopper |
| 4 1/4ft |
1063-2890 |
Bowl hopper |
| 4 1/4ft |
1936-7960 |
Spring bolt |
| 4 1/4ft |
1970-0710 |
U-bolt |
| 4 1/4ft |
1970-1150 |
U-bolt |
| 4 1/4ft |
1970-3830 |
U-bolt |
| 4 1/4ft |
1970-3832 |
U-bolt |
| 4 1/4ft |
1970-5821 |
U-bolt |
| 4 1/4ft |
2005-4776 |
Bowl |
| 4 1/4ft |
2005-4778 |
Bowl |
| 4 1/4ft |
2005-5006 |
Bowl |
| 4 1/4ft |
2206-2090 |
Countershaft bushing |
| 4 1/4ft |
2214-3930 |
Inner eccentric bushing |
| 4 1/4ft |
2214-5885 |
Outer eccentric bushing |
| 4 1/4ft |
2281-6291 |
Adjustment cap |
| 4 1/4ft |
2618-3190 |
Feed cone |
| 4 1/4ft |
2618-3201 |
Feed cone |
| 4 1/4ft |
2618-3221 |
Feed cone |
| 4 1/4ft |
3114-1201 |
Eccentric |
| 4 1/4ft |
3680-5608 |
Eccentric gear |
| 4 1/4ft |
3806-4092 |
Countershaft box guard |
| 4 1/4ft |
4246-9002 |
Head |
| 4 1/4ft |
4404-9932 |
Head |
| 4 1/4ft |
4537-6128 |
Countershaft box |
| 4 1/4ft |
4636-6064 |
Clearing jack |
| 4 1/4ft |
4545-2731 |
Spring housing |
| 4 1/4ft |
4701-0175 |
Key |
| 4 1/4ft |
4701-5660 |
Key |
| 4 1/4ft |
4703-4295 |
Key |
| 4 1/4ft |
4703-7585 |
Key |
| 4 1/4ft |
4830-1826 |
Bowl liner |
| 4 1/4ft |
4830-2957 |
Bowl liner |
| 4 1/4ft |
4830-2958 |
Bowl liner |
| 4 1/4ft |
4830-4341 |
Bowl liner |
| 4 1/4ft |
4830-4612 |
Bowl liner |
| 4 1/4ft |
4851-6186 |
Main frame liner |
| 4 1/4ft |
4872-6340 |
Socket liner |
| 4 1/4ft |
5013-4451 |
Mantle |
| 4 1/4ft |
5013-6001 |
Mantle |
| 4 1/4ft |
5168-5161 |
Main shaft nut |
| 4 1/4ft |
5435-0001 |
Main frame pin |
| 4 1/4ft |
5598-4161 |
Feed plate |
| 4 1/4ft |
5598-4581 |
Feed plate |
| 4 1/4ft |
5598-5701 |
Feed plate |
| 4 1/4ft |
5683-2175 |
Locking key |
| 4 1/4ft |
5760-2301 |
Upper step bearing plate |
| 4 1/4ft |
5760-2601 |
Lower step bearing plate |
| 4 1/4ft |
5885-0065 |
Bowl lock post |
| 4 1/4ft |
5923-9208 |
Crusher sheave |
| 4 1/4ft |
6187-5589 |
Adjustment ring |
| 4 1/4ft |
6187-5590 |
Adjustment ring |
| 4 1/4ft |
6342-3501 |
Pinion thrust washer |
| 4 1/4ft |
6358-5160 |
Oil flinger |
| 4 1/4ft |
6358-8156 |
Flinger housing |
| 4 1/4ft |
6360-4161 |
Socket sealing ring |
| 4 1/4ft |
6360-4163 |
Socket sealing ring |
| 4 1/4ft |
6360-1210 |
Socket sealing ring |
| 4 1/4ft |
6360-4601 |
Head seal ring |
| 4 1/4ft |
6391-3321 |
Torch ring |
| 4 1/4ft |
6482-2351 |
Lower spring segment |
| 4 1/4ft |
6482-2352 |
Lower spring segment |
| 4 1/4ft |
6482-7961 |
Upper spring segment |
| 4 1/4ft |
6482-7963 |
Upper spring segment |
| 4 1/4ft |
6587-7025 |
Adjustment lock post |
| 4 1/4ft |
6875-0416 |
Countershaft |
| 4 1/4ft |
6875-0681 |
Countershaft |
| 4 1/4ft |
6886-5196 |
Main shaft |
| 4 1/4ft |
6886-4350 |
Main shaft |
| 4 1/4ft |
7058-8501 |
Shim |
| 4 1/4ft |
7058-8751 |
Shim |
| 4 1/4ft |
7058-8505 |
Shim |
| 4 1/4ft |
7320-4202 |
Main shaft sleeve |
| 4 1/4ft |
7320-4331 |
Main shaft sleeve |
| 4 1/4ft |
7381-7004 |
Socket |
| 4 1/4ft |
7381-7012 |
Socket |
| 4 1/4ft |
7381-7016 |
Socket |
| 4 1/4ft |
9439-6522 |
Feed cone |
| 4 1/4ft |
9439-6690 |
Hydraulic lock post |
| 4 1/4ft |
9439-7012 |
Feed cone |
| 4 1/4ft |
9439-7014 |
Feed cone |
| 5 1/2ft |
1063-4791 |
Feed hopper |
| 5 1/2ft |
1063-4826 |
Feed hopper |
| 5 1/2ft |
1063-5550 |
Bowl hopper |
| 5 1/2ft |
1063-6121 |
Bowl hopper |
| 5 1/2ft |
1940-3500 |
Spring bolt |
| 5 1/2ft |
1940-3584 |
Spring bolt |
| 5 1/2ft |
1970-7040 |
U-bolt |
| 5 1/2ft |
1970-7871 |
U-bolt |
| 5 1/2ft |
2005-5791 |
Bowl |
| 5 1/2ft |
2005-5792 |
Bowl |
| 5 1/2ft |
2005-7026 |
Bowl |
| 5 1/2ft |
2005-7027 |
Bowl |
| 5 1/2ft |
2206-5840 |
Countershaft housing |
| 5 1/2ft |
2213-4800 |
Bushing |
| 5 1/2ft |
2214-5706 |
Inner eccentric bushing |
| 5 1/2ft |
2214-6161 |
Outer eccentric bushing |
| 5 1/2ft |
2281-7691 |
Adjustment cap |
| 5 1/2ft |
2281-7701 |
Adjustment cap |
| 5 1/2ft |
2281-7963 |
Adjustment cap |
| 5 1/2ft |
2618-5761 |
Feed cone |
| 5 1/2ft |
2618-6001 |
Feed cone |
| 5 1/2ft |
2618-6142 |
Feed cone |
| 5 1/2ft |
2748-2476 |
Locking nut cover |
| 5 1/2ft |
3041-7755 |
Feed distributor |
| 5 1/2ft |
3114-2863 |
Eccentric |
| 5 1/2ft |
3378-5157 |
Main frame |
| 5 1/2ft |
3682-9752 |
Pinion gear |
| 5 1/2ft |
3683-0807 |
Eccentric gear |
| 5 1/2ft |
3806-7381 |
Arm guard |
| 5 1/2ft |
3806-8501 |
Countershaft box guard |
| 5 1/2ft |
4247-2035 |
Head |
| 5 1/2ft |
4247-2040 |
Head |
| 5 1/2ft |
4247-2041 |
Head |
| 5 1/2ft |
4537-6723 |
Countershaft box |
| 5 1/2ft |
4545-4621 |
Spring housing |
| 5 1/2ft |
4700-8121 |
Key |
| 5 1/2ft |
4700-8625 |
Key |
| 5 1/2ft |
4701-2821 |
Key |
| 5 1/2ft |
4701-5655 |
Key |
| 5 1/2ft |
4703-4295 |
Key |
| 5 1/2ft |
4703-8525 |
Key |
| 5 1/2ft |
4830-6501 |
Bowl liner |
| 5 1/2ft |
4830-6638 |
Bowl liner |
| 5 1/2ft |
4830-6771 |
Bowl liner |
| 5 1/2ft |
4830-6871 |
Bowl liner |
| 5 1/2ft |
4851-6306 |
Main frame liner |
| 5 1/2ft |
4851-7321 |
Main frame liner |
| 5 1/2ft |
5013-6801 |
Main shaft sleeve |
| 5 1/2ft |
5013-7001 |
Mantle |
| 5 1/2ft |
5149-2502 |
Spring bolt nut |
| 5 1/2ft |
5168-6781 |
Main shaft nut |
| 5 1/2ft |
5425-9655 |
Pin |
| 5 1/2ft |
5426-8435 |
Pin |
| 5 1/2ft |
5433-3421 |
Pin |
| 5 1/2ft |
5434-4850 |
Pin |
| 5 1/2ft |
5435-2100 |
Main frame pin |
| 5 1/2ft |
5598-6261 |
Feed plate |
| 5 1/2ft |
5598-7101 |
Feed plate |
| 5 1/2ft |
5683-1725 |
Locking key |
| 5 1/2ft |
5760-3501 |
Lower step bearing plate |
| 5 1/2ft |
5760-5011 |
Upper step bearing plate |
| 5 1/2ft |
5885-0019 |
Lock post |
| 5 1/2ft |
5923-9126 |
Crusher sheave |
| 5 1/2ft |
5923-9206 |
Crusher sheave |
| 5 1/2ft |
6187-6302 |
Adjustment ring |
| 5 1/2ft |
6187-6303 |
Adjustment ring |
| 5 1/2ft |
6358-5940 |
Oil flinger |
| 5 1/2ft |
6358-9201 |
Oil flinger |
| 5 1/2ft |
6360-9010 |
Oil retainer ring |
| 5 1/2ft |
6961-2302 |
Baffle ring |
| 5 1/2ft |
6380-6801 |
Socket sealing ring |
| 5 1/2ft |
6482-6551 |
Lower spring segment |
| 5 1/2ft |
6875-3762 |
Countershaft |
| 5 1/2ft |
6886-5800 |
Main shaft |
| 5 1/2ft |
6886-6286 |
Main shaft |
| 5 1/2ft |
7058-8876 |
Shim |
| 5 1/2ft |
7058-8880 |
Shim |
| 5 1/2ft |
7058-9001 |
Shim |
| 5 1/2ft |
7320-4661 |
Torch ring |
| 5 1/2ft |
7381-7206 |
Socket |
| 5 1/2ft |
9439-8025 |
Floating feed cone |
| 5 1/2ft |
9439-8026 |
Floating feed cone |
| 5 1/2ft |
9439-8078 |
Ram |
| 5 1/2ft |
9439-8080 |
Bowl lock |
| 5 1/2ft |
9439-8257 |
Hydraulic lock post |
| 5 1/2ft |
2005-6280 |
Bowl |
| 5 1/2ft |
2005-6282 |
Bowl |
| 5 1/2ft |
2281-7691 |
Adjustment cap |
| 5 1/2ft |
2281-7701 |
Adjustment cap |
| 5 1/2ft |
2281-7963 |
Adjustment cap |
| 5 1/2ft |
2681-5521 |
Feed cone |
| 5 1/2ft |
4247-2039 |
Head |
| 5 1/2ft |
4247-2042 |
Head |
| 5 1/2ft |
4830-5415 |
Bowl liner |
| 5 1/2ft |
4830-5421 |
Bowl liner |
| 5 1/2ft |
4830-5556 |
Bowl liner |
| 5 1/2ft |
4830-6331 |
Bowl liner |
| 5 1/2ft |
5013-7401 |
Mantle |
| 5 1/2ft |
5013-7601 |
Mantle |
| 5 1/2ft |
6391-8355 |
Adjustment cap |
| 5 1/2ft |
7320-6600 |
Main shaft sleeve |
| 5 1/2ft |
9439-8035 |
Floating feed cone |
| 7ft |
1063-6471 |
Feed hopper |
| 7ft |
1063-8781 |
Bowl hopper |
| 7ft |
1970-7871 |
U-bolt |
| 7ft |
2005-8831 |
Bowl |
| 7ft |
2005-9361 |
Bowl |
| 7ft |
2206-8500 |
Countershaft bushing |
| 7ft |
2214-0636 |
Bushing |
| 7ft |
2214-6721 |
Inner eccentric bushing |
| 7ft |
2214-7561 |
Outer eccentric bushing |
| 7ft |
2281-8910 |
Adjustment cap |
| 7ft |
2281-8970 |
Adjustment cap |
| 7ft |
2302-7027 |
Main frame cap |
| 7ft |
2470-9500 |
Countershaft box guard |
| 7ft |
2618-8161 |
Feed cone |
| 7ft |
2618-8221 |
Feed cone |
| 7ft |
2748-4501 |
Locking nut cover |
| 7ft |
3014-8357 |
Feed distributor |
| 7ft |
3114-4262 |
Eccentric |
| 7ft |
3682-7652 |
Pinion gear |
| 7ft |
3682-9230 |
Eccentric gear |
| 7ft |
3806-9061 |
Countershaft box guard |
| 7ft |
3806-9502 |
Arm guard |
| 7ft |
4247-5200 |
Head |
| 7ft |
4537-7927 |
Countershaft box |
| 7ft |
4545-6511 |
Spring housing |
| 7ft |
4700-8651 |
Key |
| 7ft |
4701-2845 |
Key |
| 7ft |
4701-5680 |
Key |
| 7ft |
4703-8995 |
Key |
| 7ft |
4705-7175 |
Key |
| 7ft |
4705-7303 |
Key |
| 7ft |
4830-7378 |
Bowl liner |
| 7ft |
4830-7379 |
Bowl liner |
| 7ft |
4830-7581 |
Bowl liner |
| 7ft |
4830-7583 |
Bowl liner |
| 7ft |
4830-8400 |
Bowl liner |
| 7ft |
4830-8494 |
Bowl liner |
| 7ft |
4851-9281 |
Main frame liner |
| 7ft |
4851-9410 |
Seat liner |
| 7ft |
4851-9501 |
Main frame liner |
| 7ft |
4872-8520 |
Socket liner |
| 7ft |
5013-9001 |
Mantle |
| 7ft |
5013-9203 |
Mantle |
| 7ft |
5013-9268 |
Mantle |
| 7ft |
5013-9276 |
Mantle |
| 7ft |
5426-9100 |
Main frame pin |
| 7ft |
5434-4970 |
Pin |
| 7ft |
5435-2751 |
Main frame pin |
| 7ft |
5598-8781 |
Feed plate |
| 7ft |
5760-7401 |
Lower step bearing plate |
| 7ft |
5760-8650 |
Upper step bearing plate |
| 7ft |
5885-0017 |
Bowl lock post |
| 7ft |
5885-0018 |
Lock post |
| 7ft |
5923-2260 |
Sheave |
| 7ft |
5923-9232 |
Sheave |
| 7ft |
5923-9262 |
Sheave |
| 7ft |
6187-9501 |
Adjustment ring |
| 7ft |
6187-9500 |
Adjustment ring |
| 7ft |
6273-1601 |
Locking collar |
| 7ft |
6273-7151 |
Locking nut |
| 7ft |
6291-2500 |
Wear ring |
| 7ft |
6342-5501 |
Pinion thrust washer |
| 7ft |
6358-7662 |
Oil flinger |
| 7ft |
6358-9421 |
Oil flinger housing |
| 7ft |
6361-7151 |
Baffle ring |
| 7ft |
6380-9190 |
Socket sealing ring |
| 7ft |
6466-9810 |
Seat liner segment |
| 7ft |
6482-6311 |
Lower spring segment |
| 7ft |
6876-1342 |
Countershaft |
| 7ft |
6886-7889 |
Main shaft |
| 7ft |
7058-9802 |
Step bearing shim |
| 7ft |
7058-9805 |
Step bearing shim |
| 7ft |
7292-7601 |
Head wear ring |
| 7ft |
7303-9875 |
Bushing |
| 7ft |
7305-1925 |
Sleeve |
| 7ft |
7381-9576 |
Socket |
| 7ft |
8030-2725 |
Step bearing plate |
| 7ft |
8642-8350 |
counterweight |
| 7ft |
9439-9018 |
Floating feed cone |
| 7ft |
9439-9019 |
Floating feed cone |
| 7ft |
9439-9142 |
Bowl adjustment ram |
| 7ft |
9439-9358 |
Lock post assembly |
| 7ft |
9450-4418 |
Clearing jack assembly |
| 7ft |
1063-7927 |
Feed hopper |
| 7ft |
1063-8781 |
Bowl hopper |
| 7ft |
1970-0710 |
U-bolt |
| 7ft |
2005-8833 |
Bowl |
| 7ft |
2005-9335 |
Bowl |
| 7ft |
2005-9345 |
Bowl |
| 7ft |
2206-8500 |
Countershaft bushing |
| 7ft |
2214-0636 |
Bushing |
| 7ft |
2214-6721 |
Inner eccentric bushing |
| 7ft |
2214-7564 |
Outer eccentric bushing |
| 7ft |
2281-8977 |
Adjustment cap |
| 7ft |
2618-8221 |
Feed cone |
| 7ft |
3114-4262 |
Eccentric |
| 7ft |
3378-9519 |
Main frame |
| 7ft |
3378-9526 |
Main frame |
| 7ft |
3682-7652 |
Pinion |
| 7ft |
3682-9237 |
Eccentric gear |
| 7ft |
3806-9061 |
Countershaft box guard |
| 7ft |
3806-9502 |
Arm guard |
| 7ft |
4537-7927 |
Countershaft box |
| 7ft |
4700-8650 |
Key |
| 7ft |
4701-2845 |
Key |
| 7ft |
4701-5680 |
Key |
| 7ft |
4705-7175 |
Socket |
| 7ft |
4705-7303 |
Key |
| 7ft |
4851-9282 |
Main frame liner |
| 7ft |
4851-9401 |
Seat liner |
| 7ft |
4851-9501 |
Main frame liner |
| 7ft |
4872-8520 |
Socket liner |
| 7ft |
5168-7386 |
Main shaft nut |
| 7ft |
5426-7175 |
Pin |
| 7ft |
5426-9100 |
Main frame pin |
| 7ft |
5923-9360 |
Sheave |
| 7ft |
6187-9512 |
Adjustment ring |
| 7ft |
6319-2500 |
Wear ring |
| 7ft |
6342-5501 |
Pinion thrust washer |
| 7ft |
6358-7662 |
Oil flinger |
| 7ft |
6358-9421 |
Flinger housing |
| 7ft |
6361-7351 |
Baffle ring |
| 7ft |
6391-5481 |
Torch ring |
| 7ft |
6466-9810 |
Seat liner segment |
| 7ft |
6482-6311 |
Lower spring segment |
| 7ft |
6876-1325 |
Countershaft |
| 7ft |
6886-8541 |
Main shaft |
| 7ft |
7303-9875 |
Bushing |
| 7ft |
7320-8350 |
Main shaft sleeve |
| 7ft |
7381-9583 |
Socket |
| 7ft |
8642-8850 |
Counterweight |
| 7ft |
9439-9018 |
Floating feed cone |
| 7ft |
9439-9019 |
Floating feed cone |
| 7ft |
9439-9193 |
Hydraulic lock post |
| 7ft |
9439-9752 |
Bowl adjustment ram |
| 7ft |
9450-4418 |
Clearing jack |
| 7ft |
1063-6375 |
Feed hopper |
| 7ft |
1063-6471 |
Feed hopper |
| 7ft |
1063-8184 |
Bowl hopper |
| 7ft |
1063-8501 |
Bowl hopper |
| 7ft |
2005-8605 |
Bowl |
| 7ft |
2005-9276 |
Bowl |
| 7ft |
2005-9359 |
Bowl |
| 7ft |
2005-9385 |
Bowl |
| 7ft |
2206-8500 |
Countershaft bushing |
| 7ft |
2214-0636 |
Bushing |
| 7ft |
2214-6721 |
Inner eccentric bushing |
| 7ft |
2214-7561 |
Outer eccentric bushing |
| 7ft |
2281-8910 |
Adjustment cap |
| 7ft |
2281-8915 |
Adjustment cap |
| 7ft |
2281-8945 |
Adjustment cap |
| 7ft |
2281-8950 |
Adjustment cap |
| 7ft |
2618-7681 |
Feed cone |
| 7ft |
2618-7921 |
Feed cone |
| 7ft |
2618-8161 |
Feed cone |
| 7ft |
2618-8221 |
Feed cone |
| 7ft |
2748-4501 |
Locking nut cover |
| 7ft |
3041-8357 |
Feed distributor |
| 7ft |
3114-4262 |
Eccentric |
| 7ft |
3378-6711 |
Main frame |
| 7ft |
3682-7652 |
Pinion |
| 7ft |
3682-9233 |
Gear |
| 7ft |
3682-9229 |
Gear |
| 7ft |
3800-7665 |
Guard |
| 7ft |
3800-7670 |
Guard |
| 7ft |
3806-8781 |
Arm guard |
| 7ft |
3806-9061 |
Countershaft box guard |
| 7ft |
4247-5045 |
Head |
| 7ft |
4247-5049 |
Head |
| 7ft |
4247-5097 |
Head |
| 7ft |
4247-5139 |
Head |
| 7ft |
4537-7443 |
Countershaft box |
| 7ft |
4545-6511 |
Spring housing |
| 7ft |
4700-8650 |
Key |
| 7ft |
4700-8651 |
Key |
| 7ft |
4701-2845 |
Key |
| 7ft |
4701-5680 |
Key |
| 7ft |
4703-4295 |
Key |
| 7ft |
4703-8995 |
Key |
| 7ft |
4705-7157 |
Key |
| 7ft |
4830-7378 |
Bowl liner |
| 7ft |
4830-7379 |
Bowl liner |
| 7ft |
4830-7581 |
Bowl liner |
| 7ft |
4830-7583 |
Bowl liner |
| 7ft |
4830-8400 |
Bowl liner |
| 7ft |
4830-8494 |
Bowl liner |
| 7ft |
4830-8556 |
Bowl liner |
| 7ft |
4830-8846 |
Bowl liner |
| 7ft |
4830-9472 |
Bowl liner |
| 7ft |
4830-8068 |
Bowl liner |
| 7ft |
4851-7611 |
Main frame liner |
| 7ft |
4851-8481 |
Main frame liner |
| 7ft |
4851-9320 |
Seat liner |
| 7ft |
4851-9455 |
Seat liner |
| 7ft |
4872-8485 |
Socket liner |
| 7ft |
4872-8520 |
Socket liner |
| 7ft |
4952-0001 |
Bowl lock |
| 7ft |
5013-8101 |
Upper mantle |
| 7ft |
5013-8201 |
Upper mantle |
| 7ft |
5013-8401 |
Lower mantle |
| 7ft |
5013-8601 |
Lower mantle |
| 7ft |
5013-8801 |
Lower mantle |
| 7ft |
5013-8901 |
Lower mantle |
| 7ft |
5013-9001 |
Mantle |
| 7ft |
5013-9203 |
Mantle |
| 7ft |
5013-9268 |
Mantle |
| 7ft |
5013-9276 |
Mantle |
| 7ft |
5168-8131 |
Main shaft nut |
| 7ft |
5434-0321 |
Socket dowel |
| 7ft |
5434-6481 |
Locking key |
| 7ft |
5598-7491 |
Feed plate |
| 7ft |
5598-8781 |
Feed plate |
| 7ft |
5760-7401 |
Lower step bearing plate |
| 7ft |
5760-8650 |
Upper step bearing plate |
| 7ft |
5923-9318 |
Sheave |
| 7ft |
5923-9319 |
Sheave |
| 7ft |
6187-7951 |
Adjustment ring |
| 7ft |
6187-7952 |
Adjustment ring |
| 7ft |
6237-1601 |
Locking collar |
| 7ft |
6273-8201 |
Locking nut |
| 7ft |
6358-7662 |
Oil flinger |
| 7ft |
6358-9421 |
Flinger housing |
| 7ft |
6361-7351 |
Baffle ring |
| 7ft |
6386-8161 |
Socket sealing ring |
| 7ft |
6380-9190 |
Socket sealing ring |
| 7ft |
6391-5481 |
Torch ring |
| 7ft |
6466-9667 |
Seat liner |
| 7ft |
6482-5651 |
Spring segment |
| 7ft |
6876-1324 |
Countershaft |
| 7ft |
6886-7662 |
Main shaft |
| 7ft |
6886-7663 |
Main shaft |
| 7ft |
6886-7877 |
Main shaft |
| 7ft |
6886-7943 |
Main shaft |
| 7ft |
7058-9790 |
Shim |
| 7ft |
7058-9802 |
Shim |
| 7ft |
7058-9805 |
Shim |
| 7ft |
7292-7601 |
Head wear ring |
| 7ft |
7303-9875 |
Bushing |
| 7ft |
7320-8011 |
Main shaft sleeve |
| 7ft |
7381-9005 |
Socket |
| 7ft |
7381-9007 |
Socket |
| 7ft |
7381-9576 |
Socket |
| 7ft |
7381-9583 |
Socket |
| 7ft |
8642-8301 |
Counterweight |
| 7ft |
8642-8350 |
Counterweight |
| Guaranteed to fit, perform and long wear life |
Shenyang Powerups Machinery Co., Ltd, located in Shenyang of northern China, is a global provider of process solutions for a variety of industries including mineral processing, aggregate processing, coal mining, etc. It is a manufacturing company of machinery and parts specially for mineral and aggregate processing.
Shenyang Powerups Machinery Co., Ltd is committed to designing, manufacturing and maintaining cone crusher, jaw crusher, impact crusher, feeder, screen and washing equipment, and it's also a great resource of premium replacement parts to fit HP Series™ cone crusher, GP Series™ cone crusher, MP Series™ cone crusher, C Series™ jaw crusher, Symons® cone crusher, Gyradisc® cone crusher, Omnicone® cone crusher, CH/CS cone crusher, etc. Powerups has large stock of parts for the leading models of crushers to meet the specific needs of each customer.
Powerups upholds the highest standards for engineering and manufacturing to incorporate all the advanced technology in the designs of our crushers, feeders, screens, washers, etc. In addition, it is able to design and manufacture complete crushing plant, portable crushing plant. Besides, the company operates with its own highly qualified management team to continuously improve the quality of casting, machining process, parts inspection in order to provide long wear life.
POWERUPS' process equipment and systems are proven in mining operation, with installation in over 20 countries around the world including United States of America, Canada, Chile, Peru, Colombia, Mexico, Greece, Russia, Turkey, Australia, New Zealand, Saudi Arabia, Thailand, Indonesia, Cambodia, Malaysia, Vietnam, etc. Powerups is ideally positioned to deliver high quality and competitive solutions to projects anywhere in the world.
Our Mission: Let's Make Things Better
The Core Components of Symons 3FT Standard Cone Crusher: Bowl Liner 50132201 and Mantle 48296530
In the ever - evolving landscape of heavy - duty industrial machinery, the Symons 3FT Standard Cone Crusher has emerged as a stalwart workhorse, particularly in industries such as mining, construction, and aggregate production. At the heart of its efficient and reliable operation lie two crucial components: the Bowl Liner 50132201 and the Mantle 48296530. These components are not merely parts of the crusher; they are the very elements that enable the transformation of large, rugged materials into smaller, more manageable products. This essay will embark on an in - depth exploration of the Symons 3FT Standard Cone Crusher, delving into the detailed characteristics, functions, significance, market dynamics, maintenance requirements, and technological advancements related to the Bowl Liner 50132201 and Mantle 48296530, thereby highlighting their indispensable roles in the industrial crushing process.
I. Introduction to Symons 3FT Standard Cone Crusher
The Symons 3FT Standard Cone Crusher is a marvel of engineering, designed to meet the rigorous demands of crushing hard and abrasive materials. The "3FT" in its name refers to the diameter of the crushing chamber, a dimension that significantly influences the crusher's capacity, throughput, and the range of particle sizes it can produce. Operating on the principle of compression crushing, the Symons 3FT Standard Cone Crusher subjects materials to intense pressure between a moving component (the mantle) and a stationary one (the bowl liner), gradually reducing their size through repeated compression and breakage.
This type of crusher is renowned for its high crushing ratio, which allows it to handle large - sized input materials and transform them into smaller fragments in a single pass. It also offers consistent product sizing, ensuring that the output meets the specific requirements of various downstream processes. The relatively low operating costs, coupled with its robust construction and durability, make the Symons 3FT Standard Cone Crusher a preferred choice for industries that prioritize both efficiency and cost - effectiveness. However, to fully understand the crusher's capabilities, it is essential to focus on its core components, the Bowl Liner 50132201 and the Mantle 48296530, which work in tandem to execute the crushing operation.
II. Structure and Design of Bowl Liner 50132201
A. Physical Structure
The Bowl Liner 50132201 is a critical stationary component of the Symons 3FT Standard Cone Crusher, forming the outer boundary of the crushing chamber. It is typically a large, curved piece with a conical - frustum shape, carefully engineered to fit precisely within the crusher's frame. Crafted from high - quality, wear - resistant materials such as manganese steel, high - chrome iron, or specialized alloy composites, the Bowl Liner 50132201 is designed to withstand the harsh conditions within the crushing chamber.
Manganese steel, for instance, is a popular choice due to its unique property of work - hardening. As the material within the crusher exerts pressure and friction on the surface of the bowl liner, the manganese steel gradually hardens, increasing its resistance to wear and extending its service life. High - chrome iron, on the other hand, offers excellent abrasion resistance and toughness, making it suitable for handling highly abrasive materials. The inner surface of the Bowl Liner 50132201 is smooth and precisely contoured to ensure optimal material flow and efficient crushing. The outer surface is designed to be securely fastened to the crusher's frame, often using a combination of bolts and locking mechanisms to prevent any movement during operation.
B. Design Considerations
The design of the Bowl Liner 50132201 is based on several key considerations. Firstly, the shape and contour of the liner are optimized to create a crushing chamber with the ideal geometry for efficient material processing. The conical - frustum shape allows for a gradual reduction in the size of the material as it moves from the top to the bottom of the crushing chamber, ensuring a consistent and effective crushing action.
Secondly, the thickness of the Bowl Liner 50132201 is carefully calculated to balance wear resistance and cost - effectiveness. A thicker liner may offer longer service life but also increases the initial cost and the weight of the component, which can impact the overall performance of the crusher. Engineers must find the right balance, taking into account the type of materials to be crushed, the expected production volume, and the operating conditions of the crusher.
Moreover, the design of the Bowl Liner 50132201 also considers ease of installation and replacement. Quick - change designs are often incorporated, allowing maintenance personnel to replace the liner more efficiently, reducing downtime and minimizing production losses. These designs may include features such as interlocking segments or removable sections that can be replaced individually, rather than having to replace the entire liner.
III. Structure and Design of Mantle 48296530
A. Physical Structure
The Mantle 48296530 is the moving component of the Symons 3FT Standard Cone Crusher's crushing chamber, working in conjunction with the Bowl Liner 50132201 to crush the materials. Similar to the bowl liner, it is also made from high - grade wear - resistant materials like manganese steel or high - chrome iron. The mantle has a conical shape that mirrors the inner contour of the bowl liner, creating a gap between the two that gradually decreases from the top to the bottom of the crushing chamber.
The mantle is mounted on a shaft or a carrier that is driven by the crusher's power source, causing it to oscillate within the bowl liner. The outer surface of the mantle is the working surface that comes into direct contact with the materials being crushed. It is precisely machined to ensure a smooth and consistent crushing action. The inner surface is designed to fit securely onto the mounting shaft or carrier, with appropriate keyways, splines, or other fastening mechanisms to transmit the motion from the drive system to the mantle.
B. Design Features
One of the key design features of the Mantle 48296530 is its ability to withstand the high impact and abrasive forces generated during the crushing process. The shape and curvature of the mantle are carefully designed to optimize the crushing efficiency and the product size distribution. A well - designed mantle ensures that the material is evenly compressed and broken down, reducing the occurrence of oversized particles and minimizing the need for re - crushing.
Another important design aspect is the wear pattern of the mantle. Engineers strive to create a design that distributes the wear evenly across the surface of the mantle, maximizing its lifespan. This may involve using different material thicknesses in various areas of the mantle or incorporating features such as ribs or grooves to direct the flow of material and reduce localized wear. Additionally, the design of the mantle also takes into account the ease of removal and installation, as it needs to be replaced periodically due to wear.
IV. Function and Operation of Bowl Liner 50132201 and Mantle 48296530
A. Crushing Process
The Bowl Liner 50132201 and the Mantle 48296530 work in harmony to execute the crushing process within the Symons 3FT Standard Cone Crusher. As the mantle oscillates within the bowl liner, the gap between them changes cyclically. Large - sized materials are fed into the top of the crushing chamber. As the mantle moves towards the bowl liner, the material is compressed between the two surfaces. The intense pressure causes the material to crack and break, reducing its size.
As the mantle moves away, the crushed material falls further down the crushing chamber, where it is subjected to another cycle of compression as the mantle approaches again. This repeated process of compression and breakage continues until the material reaches the desired size and exits the bottom of the crushing chamber. The precise shape and motion of the mantle, combined with the stationary bowl liner, ensure that the crushing action is efficient and that the output product has a consistent particle size.
B. Interaction and Synergy
The interaction between the Bowl Liner 50132201 and the Mantle 48296530 is crucial for the overall performance of the crusher. The gap between them, known as the closed - side setting, determines the maximum size of the output particles. By adjusting the position of the mantle or the bowl liner, operators can control this setting to produce the desired product size.
The surfaces of the bowl liner and the mantle must be in good condition to ensure optimal crushing. Any wear, damage, or irregularities on these surfaces can lead to uneven crushing, increased wear on other components, and a lower - quality product. The materials used in the construction of the bowl liner and the mantle also play a significant role in their interaction. High - quality, wear - resistant materials not only extend the lifespan of the components but also contribute to a more consistent and efficient crushing process.
V. Significance of Bowl Liner 50132201 and Mantle 48296530 in Symons 3FT Standard Cone Crusher
A. Impact on Crushing Performance
The condition and performance of the Bowl Liner 50132201 and the Mantle 48296530 have a direct and profound impact on the crushing performance of the Symons 3FT Standard Cone Crusher. A worn - out bowl liner or mantle can lead to a variety of issues. For example, excessive wear on the surfaces can cause the gap between them to increase unevenly, resulting in inconsistent product sizing. Larger gaps may allow oversized particles to pass through, while smaller, uneven gaps can cause the crusher to choke or require more energy to operate.
Moreover, damaged or worn components can also lead to increased vibrations within the crusher. These vibrations not only affect the quality of the crushed product but can also cause damage to other parts of the crusher, such as the bearings, shaft, and drive system. In extreme cases, a severely worn bowl liner or mantle can lead to mechanical failures, resulting in significant production losses and costly repairs.
B. Contribution to Equipment Longevity
Regular maintenance and timely replacement of the Bowl Liner 50132201 and the Mantle 48296530 are essential for extending the lifespan of the Symons 3FT Standard Cone Crusher. By ensuring that these components are in good condition, operators can prevent excessive wear on other critical parts of the crusher. For instance, a well - maintained bowl liner and mantle reduce the stress on the main shaft, bearings, and the drive system, as they operate more smoothly and with less resistance.
This, in turn, decreases the frequency of component replacements and the associated maintenance costs. Additionally, a properly functioning bowl liner and mantle help to minimize the noise generated by the crusher. Excessive noise is often an indicator of mechanical problems, and by keeping these components in good shape, operators can ensure a quieter and more stable operation, safeguarding the long - term integrity of the crusher.
VI. Market Landscape of Bowl Liner 50132201 and Mantle 48296530
A. Supply Chain and Manufacturers
The market for the Bowl Liner 50132201 and the Mantle 48296530 is supplied by a diverse range of sources. Original Equipment Manufacturers (OEMs) are the primary suppliers of these components. OEMs produce parts that are designed and manufactured to the exact specifications of the Symons 3FT Standard Cone Crusher. These parts are often of the highest quality, as they are made using the same materials, manufacturing processes, and quality control standards as the original components installed in the crusher. However, OEM parts typically come with a higher price tag, which can be a significant consideration for operators, especially those with budget constraints.
In addition to OEMs, there is a large aftermarket for these components. Aftermarket suppliers aim to provide cost - effective alternatives to OEM parts. They may use different materials or manufacturing techniques while still striving to meet or exceed the performance requirements of the crusher. Some aftermarket manufacturers focus on innovation, developing liners and mantles with enhanced wear resistance or improved designs to optimize the crusher's performance. However, the quality of aftermarket parts can vary widely, and operators need to carefully research and select reliable suppliers to ensure they are getting parts that will perform well and not compromise the integrity of the crusher.
Another option in the market is remanufactured Bowl Liners 50132201 and Mantles 48296530. Remanufacturing involves taking used components, disassembling them, thoroughly cleaning, inspecting, repairing any damaged parts, and then reassembling and re - coating them to restore them to like - new condition. Remanufactured parts can be a more environmentally friendly and cost - effective choice, as they reuse existing materials and often come with a warranty. They offer a middle - ground option for operators who want a balance between cost and quality.
B. Market Competition and Pricing
The market for Bowl Liner 50132201 and Mantle 48296530 is highly competitive, with OEMs, aftermarket suppliers, and remanufacturers all vying for market share. This competition has led to a wide range of pricing options for operators. OEM parts command a premium due to their guaranteed quality, compatibility, and the support and reputation of the original manufacturer. However, the high cost of OEM parts may prompt some operators to explore aftermarket alternatives.
Aftermarket parts can offer significant cost savings, sometimes up to 30 - 50% less than OEM parts, depending on the supplier and the specific product. However, the price difference among aftermarket suppliers can also be substantial. Suppliers that use lower - quality materials or less advanced manufacturing processes may offer parts at a lower price, but these parts may have a shorter lifespan or may not perform as well as higher - quality aftermarket options.
Remanufactured parts generally fall between OEM and aftermarket parts in terms of price. They are more expensive than some low - cost aftermarket parts but cheaper than OEM parts. Operators need to carefully evaluate their budget, the expected lifespan of the part, and the potential impact on the crusher's performance when choosing Bowl Liner 50132201 and Mantle 48296530. It is important to remember that choosing a part solely based on price can lead to higher long - term costs due to increased maintenance, more frequent replacements, and potential production losses caused by equipment failures.
VII. Maintenance and Replacement of Bowl Liner 50132201 and Mantle 48296530
A. Inspection and Monitoring
Regular inspection of the Bowl Liner 50132201 and the Mantle 48296530 is crucial for early detection of wear and damage. Visual inspections should be conducted during routine maintenance checks. Operators should look for signs of wear such as scoring, cracks, uneven wear patterns, or excessive thinning of the components. Measuring the thickness of the bowl liner and the mantle at regular intervals can also help determine if they are wearing down beyond acceptable limits.
In addition to visual inspections, non - destructive testing methods such as ultrasonic testing or magnetic particle inspection can be used to detect internal cracks or defects that may not be visible on the surface. Vibration analysis is another effective tool for monitoring the condition of these components. An increase in vibration levels can indicate that the bowl liner or mantle is worn, damaged, or misaligned, which may require immediate attention.
Modern Symons 3FT Standard Cone Crushers may be equipped with condition - monitoring systems that use sensors to continuously measure parameters such as temperature, vibration, and load on the bowl liner and mantle. These systems can provide real - time data and early warnings of potential problems, allowing operators to schedule maintenance and replacement in a proactive manner, minimizing unplanned downtime.
B. Replacement Process
When it is time to replace the Bowl Liner 50132201 or the Mantle 48296530, it is essential to follow the manufacturer's recommended procedures carefully. The replacement process for the bowl liner typically involves disassembling the upper part of the crusher, removing the old liner, and installing the new one. This may require the use of specialized lifting equipment and tools to handle the heavy and bulky component.
For the mantle, the replacement process may involve removing the drive system and the shaft assembly to access the mantle. Once the old mantle is removed, the new one is carefully installed, ensuring a proper fit and alignment. After installation, the crusher should be reassembled, and all bolts and fasteners should be tightened to the specified torque. A series of tests should then be conducted to ensure that the crusher is operating smoothly and that the new bowl liner and mantle are functioning correctly.
VIII. Technological Advancements and Future Prospects
A. Material Innovations
The future of the Bowl Liner 50132201 and the Mantle 48296530 is likely to be significantly influenced by material innovations. Researchers and manufacturers are constantly exploring new materials with enhanced properties. For example, the development of advanced composite materials that combine the strength and wear resistance of metals with the lightweight and corrosion - resistant properties of polymers holds great potential. These composite materials could potentially offer longer lifespans, reduced friction, and improved heat dissipation, leading to more efficient and durable components.
Nanomaterials are also emerging as a promising area of research. By incorporating nanoparticles into traditional materials, the mechanical properties of the bowl liner and mantle can be enhanced at the microscopic level. For instance, adding nanoparticles to manganese steel or high - chrome iron can improve their hardness, wear resistance, and fatigue strength, enabling the components to withstand more demanding operating conditions.
B. Design and Manufacturing Advancements
Advancements in design and manufacturing technologies are also set to transform the production of Bowl Liner 50132201 and Mantle 48296530. Computer - aided design (CAD) and computer - aided manufacturing (CAM) techniques allow for more precise and optimized designs. Engineers can use simulation software to analyze the stress distribution, wear patterns, and performance of the components under different operating conditions, enabling them to create
All brands names, model names or parts numbers are owned by their respective manufacturers. Powerups, has no affiliation with the original equipment manufacturer. These terms are used for reference and identification purpose only, all parts are manufactured by, for and warranted by Powerups.
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