Premium Parts for HP Series™ Cone Crusher
Powerups has been specializing in manufacturing premium quality aftermarket wear and replacement parts since 1990s, providing more competitive parts and service than typical parts suppliers in the world. In most of cases, we have the parts on shelf or castings in stock, which effectively shortens the lead time. We supply premium quality wear parts and spare parts such as mantle, bowl liner, eccentric, bushings, counterweight, head, adjustment ring, mainframe, etc. to cover all models of HP100™ cone crusher, HP200™ cone crusher, HP300™ cone crusher, HP400™ cone crusher, HP500™ cone crusher and HP800™ cone crusher. In addition, Powerups offers full line of quality parts aftermarket to cover Symons® cone crusher, Gyradisc® cone crusher, GP Series™ cone crusher, C Series™ jaw crusher, MP Series™ cone crusher, Omnicone Series® cone crusher , CH™ and CS™ cone crusher.
HP200 Cone Crusher Wear Parts Bowl Liner 55208121
- Mainframe
- Arm guard
- Mainshaft
- Thrust washer
- U-seal
- Mainframe liner
- Socket
- Pins
- Bolts
- Socket liner
- Adjustment ring
- Clamping ring
- Mainframe pins
- Dust seal
- Head
- Head ball
- Upper head bushing
- T-seal
- Lower head bushing
- Countershaft box guard
- Countershaft box
- Oil flinger
- Oil flinger cover
- Countershaft
- Countershaft bushing
- Pinion
- Locking bolt
- Feed plate
- Screw
- Torch ring
- Hydraulic drive adjustment
- Tramp release cylinder
- Accumulator
- Clamping cylinder
- Bowl
- Adjustment ring gear
- Feed hopper
- Adjustment cap
- Eccentric
- Counterweight guard
- Thrust bearing
- Gear
- Counterweight
- Eccentric bushing
HP Cone Crusher Parts Manual
| Model |
Part Number |
Description |
| HP100™ |
7018307008 |
Main frame |
| HP100™ |
7021900200 |
Main frame liner |
| HP100™ |
7022102001 |
Arm guard |
| HP100™ |
7022102000 |
Countershaft arm guard |
| HP100™ |
7013308500 |
Main shaft |
| HP100™ |
7074129000 |
Lower thrust bearing |
| HP100™ |
7053128252 |
Seal ring |
| HP100™ |
7053128253 |
Seal ring |
| HP100™ |
7015554502 |
Bushing |
| HP100™ |
7015604504 |
Countershaft bushing |
| HP100™ |
7084101513 |
Seat liner |
| HP100™ |
7012504004 |
Adjustment ring |
| HP100™ |
N12030502 |
Clamping ring |
| HP100™ |
7088010082 |
Tramp release cylinder |
| HP100™ |
N02445269 |
Accumulator |
| HP100™ |
7013355750 |
Countershaft |
| HP100™ |
7063002401 |
Pinion |
| HP100™ |
7074100121 |
Lock washer |
| HP100™ |
7033100017 |
Oil flinger |
| HP100™ |
707861000 |
Piston seal |
| HP100™ |
7035912255 |
Cover |
| HP100™ |
7043358005 |
Eccentric |
| HP100™ |
7015655250 |
Inner eccentric bushing |
| HP100™ |
7074129001 |
Upper thrust bearing |
| HP100™ |
7035410600 |
Drive gear |
| HP100™ |
7016200106 |
Counterweight |
| HP100™ |
7022072500 |
Counterweight liner |
| HP100™ |
7039608500 |
Socket |
| HP100™ |
N82404327 |
Head |
| HP100™ |
7024950501 |
Head ball |
| HP100™ |
70156562902 |
Head bushing |
| HP100™ |
7053125500 |
Seal ring |
| HP100™ |
7041068004 |
Lock bolt |
| HP100™ |
7065558000 |
Feed cone |
| HP100™ |
N23508401 |
Bowl |
| HP100™ |
N23455516 |
Adjustment cap |
| HP100™ |
7035410601 |
Drive gear |
| HP100™ |
7057500003 |
Gear break motor |
| HP100™ |
7055208001 |
Bowl liner |
| HP100™ |
7055308121 |
Mantle |
| HP100™ |
7012080200 |
Torch ring |
| HP100™ |
7032902500 |
Wedge |
| HP100™ |
7045600100 |
Nut lock |
| HP100™ |
7085701300 |
Lower feed hopper |
| HP100™ |
7085728150 |
Upper feed hopper |
| HP100™ |
80213061000 |
Sheave |
| HP100™ |
80213062501 |
Bushing |
| HP100™ |
80401641000 |
Key |
| HP200™ |
7018307007 |
Main frame |
| HP200™ |
1048512826 |
Main frame liner |
| HP200™ |
1038067315 |
Arm guard |
| HP200™ |
7022102250 |
Countershaft guard |
| HP200™ |
7013308001 |
Main shaft |
| HP200™ |
1070588726 |
Shim |
| HP200™ |
1070588724 |
Shim |
| HP200™ |
1070588722 |
Shim |
| HP200™ |
1070588720 |
Shim |
| HP200™ |
1057612102 |
Lower thrust bearing |
| HP200™ |
1063518780 |
U-seal |
| HP200™ |
1054440195 |
Main frame pin |
| HP200™ |
1022061401 |
Countershaft bushing |
| HP200™ |
1048516271 |
Frame seat liner |
| HP200™ |
7012504003 |
Adjustment ring |
| HP200™ |
1094260037 |
Clamping cylinder |
| HP200™ |
7088010081 |
Tramp release cylinder |
| HP200™ |
N02445269 |
Accumulator |
| HP200™ |
1054268448 |
Axle |
| HP200™ |
7080200501 |
Protective bellows |
| HP200™ |
7012504003 |
Adjustment ring |
| HP200™ |
1061871913 |
Clamping ring |
| HP200™ |
7081108007 |
Dust shell |
| HP200™ |
1022130524 |
Bushing |
| HP200™ |
1068634853 |
Countershaft |
| HP200™ |
1036829635 |
Pinion |
| HP200™ |
1056835500 |
Lock washer |
| HP200™ |
7033100016 |
Oil flinger |
| HP200™ |
1063083600 |
Piston seal |
| HP200™ |
7035912254 |
Cover |
| HP200™ |
7090228204 |
Gear eccentric assembly |
| HP200™ |
7043358004 |
Eccentric |
| HP200™ |
1022072951 |
Inner eccentric bushing |
| HP200™ |
1057602103 |
Upper thrust bearing |
| HP200™ |
1036829652 |
Drive gear |
| HP200™ |
N90228114 |
Counterweight assembly |
| HP200™ |
N16200121 |
Counterweight |
| HP200™ |
7022072000 |
Counterweight liner |
| HP200™ |
1093020078 |
Socket assembly |
| HP200™ |
1073810178 |
Socket |
| HP200™ |
1048721001 |
Socket liner |
| HP200™ |
7090058013 |
Head assembly |
| HP200™ |
7082404309 |
Head |
| HP200™ |
1057612000 |
Head ball |
| HP200™ |
1022145719 |
Upper head bushing |
| HP200™ |
1022145730 |
Lower head bushing |
| HP200™ |
1063518480 |
T-joint |
| HP200™ |
7090058303 |
Feed cone |
| HP200™ |
7041068006 |
Lock bolt |
| HP200™ |
7065558050 |
Feed cone |
| HP200™ |
7023508000 |
Bowl |
| HP200™ |
1022814802 |
Adjustment cap |
| HP200™ |
1062440046 |
Drive gear |
| HP200™ |
7063002250 |
Pinion |
| HP200™ |
7057500007 |
Gear break motor |
| HP200™ |
1044180300 |
Upper feed hopper |
| HP200™ |
1044180301 |
Lower feed hopper |
| HP200™ |
N55208149 |
Bowl liner |
| HP200™ |
1050130815 |
Mantle |
| HP200™ |
1063914005 |
Torch ring |
| HP200™ |
1086342201 |
Wedge |
| HP200™ |
1056839385 |
Lock nut |
| HP200™ |
7088463250 |
Square head bolt |
| HP200™ |
1051483199 |
Spherical nut |
| HP200™ |
7028450751 |
Square bar |
| HP200™ |
80212946000 |
Sheave |
| HP200™ |
80314102501 |
Bushing |
| HP200™ |
80400471000 |
Key |
| HP200™ |
80413284000 |
Sleeve |
| HP300™ |
7090008015 |
Main frame assembly |
| HP300™ |
7018307006 |
Main frame |
| HP300™ |
7021900301 |
Main frame liner |
| HP300™ |
7013308252 |
Main shaft |
| HP300™ |
1054350025 |
Main frame pin |
| HP300™ |
1057602250 |
Lower thrust bearing |
| HP300™ |
1070587740 |
Shim |
| HP300™ |
1070587739 |
Shim |
| HP300™ |
1070587738 |
Shim |
| HP300™ |
1070587737 |
Shim |
| HP300™ |
1063518815 |
Seal ring |
| HP300™ |
7022102502 |
Arm guard |
| HP300™ |
1048514410 |
Frame seat liner |
| HP300™ |
7090248005 |
Adjustment ring assembly |
| HP300™ |
7012504002 |
Adjustment ring |
| HP300™ |
1061873757 |
Clamping ring |
| HP300™ |
1094280065 |
Clamping cylinder assembly |
| HP300™ |
7081108004 |
Dust shell |
| HP300™ |
1022130525 |
Bushing |
| HP300™ |
1093030108 |
Tramp release cylinder |
| HP300™ |
N02445269 |
Accumulator |
| HP300™ |
1054268497 |
Axle |
| HP300™ |
1051495225 |
Spherical nut |
| HP300™ |
7001563272 |
Hexagonal nut |
| HP300™ |
7090018004 |
Countershaft assembly |
| HP300™ |
7090018003 |
Countershaft pinion assembly |
| HP300™ |
1022063300 |
Countershaft bushing |
| HP300™ |
7053200006 |
O ring |
| HP300™ |
7023408201 |
Countershaft box |
| HP300™ |
7022102501 |
Countershaft guard |
| HP300™ |
7022102500 |
Countershaft guard |
| HP300™ |
7033100015 |
Oil flinger |
| HP300™ |
7035912253 |
Housing |
| HP300™ |
1063084500 |
Piston seal |
| HP300™ |
1036833868 |
Pinion |
| HP300™ |
106863366 |
Countershaft |
| HP300™ |
7090228208 |
Gear eccentric assembly |
| HP300™ |
7043358008 |
Gear eccentric assembly |
| HP300™ |
1022073307 |
Inner eccentric bushing |
| HP300™ |
1057612200 |
Upper thrust bearing |
| HP300™ |
1036833869 |
Drive gear |
| HP300™ |
7001619307 |
Pin |
| HP300™ |
N90228115 |
Counterweight assembly |
| HP300™ |
N16200115 |
Counterweight |
| HP300™ |
1038018155 |
Counterweight liner |
| HP300™ |
7090048101 |
Socket assembly |
| HP300™ |
7039608251 |
Socket |
| HP300™ |
7035800600 |
Socket liner |
| HP300™ |
7001619303 |
Pin |
| HP300™ |
7090058000 |
Head assembly |
| HP300™ |
7082404300 |
Head |
| HP300™ |
7024950500 |
Head ball |
| HP300™ |
7015656200 |
Upper head bushing |
| HP300™ |
1022145975 |
Lower head bushing |
| HP300™ |
1003063296 |
Lock nut |
| HP300™ |
1063518725 |
Seal ring |
| HP300™ |
1047098031 |
Shaft key |
| HP300™ |
7090058302 |
Feed plate assembly |
| HP300™ |
7041068005 |
Locking bolt |
| HP300™ |
7065558093 |
Feed cone |
| HP300™ |
7090258000 |
Bowl assembly |
| HP300™ |
7023508200 |
Bowl |
| HP300™ |
1022815005 |
Adjustment cap |
| HP300™ |
1062440045 |
Drive gear |
| HP300™ |
7057500007 |
Gear break motor |
| HP300™ |
7063002250 |
Pinion |
| HP300™ |
1044180340 |
Upper feed hopper |
| HP300™ |
1044180281 |
Lower feed hopper |
| HP300™ |
N55208269 |
Bowl liner |
| HP300™ |
N55308261 |
Mantle |
| HP300™ |
1063914652 |
Torch ring |
| HP300™ |
1019578065 |
Square head bolt |
| HP300™ |
1051483199 |
Spherical nut |
| HP300™ |
1056839413 |
Lock nut |
| HP300™ |
1086342700 |
Wedge |
| HP300™ |
7028450751 |
Square bar |
| HP300™ |
1063917418 |
Bowl adapter ring |
| HP300™ |
7003236883 |
Pulley |
| HP300™ |
7003239269 |
Hub |
| HP300™ |
1047009520 |
Key |
| HP300™ |
7015778300 |
Grooved bushing |
| HP400™ |
1093040131 |
Main frame assembly |
| HP400™ |
1022133692 |
Bushing |
| HP400™ |
1070589788 |
Shim |
| HP400™ |
1070589786 |
Shim |
| HP400™ |
1070589784 |
Shim |
| HP400™ |
1070589782 |
Shim |
| HP400™ |
1057605172 |
Lower thrust washer |
| HP400™ |
1063518943 |
Seal ring |
| HP400™ |
1038067401 |
Arm guard |
| HP400™ |
1048516272 |
Seat liner |
| HP400™ |
N21900352 |
Main frame liner |
| HP400™ |
1068863509 |
Main shaft |
| HP400™ |
N12504018 |
Adjustment ring |
| HP400™ |
1061872992 |
Clamping ring |
| HP400™ |
1061940191 |
Dust shell |
| HP400™ |
1094280065 |
Clamping cylinder |
| HP400™ |
1093040030 |
Tramp release cylinder |
| HP400™ |
N02445271 |
Accumulator |
| HP400™ |
1054268776 |
Clevis pin |
| HP400™ |
1051495302 |
Spherical nut |
| HP400™ |
N90018011 |
Countershaft assembly |
| HP400™ |
1068634887 |
Countershaft |
| HP400™ |
1036831195 |
Pinion |
| HP400™ |
N22102700 |
Countershaft guard |
| HP400™ |
1022062210 |
Countershaft bushing |
| HP400™ |
1045376018 |
Countershaft box |
| HP400™ |
1027471712 |
Cover |
| HP400™ |
1062807443 |
Oil flinger |
| HP400™ |
7090228301 |
Eccentric assembly |
| HP400™ |
1093045000 |
Eccentric sub-assembly |
| HP400™ |
1031136180 |
Eccentric |
| HP400™ |
1022074069 |
Eccentric bushing |
| HP400™ |
1057605169 |
Upper thrust bearing |
| HP400™ |
1036803301 |
Gear |
| HP400™ |
7016200114 |
Counterweight |
| HP400™ |
1038018156 |
Counterweight liner |
| HP400™ |
N90048105 |
Socket assembly |
| HP400™ |
1073814256 |
Socket |
| HP400™ |
N35800601 |
Socket liner |
| HP400™ |
N01619330 |
Pin |
| HP400™ |
7090058015 |
Head assembly |
| HP400™ |
7082404311 |
Head |
| HP400™ |
1057605158 |
Head ball |
| HP400™ |
1022147349 |
Upper head bushing |
| HP400™ |
1022147350 |
Lower head bushing |
| HP400™ |
1063518832 |
Seal ring |
| HP400™ |
N90058315 |
Feed cone |
| HP400™ |
N41060200 |
Lock bolt |
| HP400™ |
1055981158 |
Feed plate |
| HP400™ |
1093040116 |
Bowl assembly |
| HP400™ |
1020053002 |
Bowl |
| HP400™ |
1022815026 |
Adjustment cap |
| HP400™ |
1044180249 |
Upper hopper |
| HP400™ |
1044180343 |
Lower hopper |
| HP400™ |
N55208525 |
Bowl liner |
| HP400™ |
N55308511 |
Mantle |
| HP400™ |
1063437879 |
Bowl adapter ring |
| HP400™ |
1086342846 |
Wedge |
| HP400™ |
1019579056 |
Square head bolt |
| HP400™ |
1051486801 |
Spherical nut |
| HP400™ |
1063915676 |
Torch ring |
| HP400™ |
N68606506 |
Pulley |
| HP400™ |
7003241824 |
Hub |
| HP400™ |
N01605503 |
Key |
| HP500™ |
1093050142 |
Main frame assembly |
| HP500™ |
1033785560 |
Main frame |
| HP500™ |
1022139802 |
Bushing |
| HP500™ |
1070589817 |
Shim |
| HP500™ |
1070589815 |
Shim |
| HP500™ |
1070589813 |
Shim |
| HP500™ |
1070589811 |
Shim |
| HP500™ |
1057605167 |
Lower thrust bearing |
| HP500™ |
1063518950 |
Gland ring |
| HP500™ |
1038069595 |
Arm guard |
| HP500™ |
1048516296 |
Seat liner |
| HP500™ |
1068867278 |
Main shaft |
| HP500™ |
N21900353 |
Main frame liner |
| HP500™ |
N90248025 |
Adjustment ring assembly |
| HP500™ |
N12504019 |
Adjustment ring |
| HP500™ |
1061875592 |
Clamping ring |
| HP500™ |
N81108010 |
Dust shell |
| HP500™ |
1094280065 |
Clamping cylinder assembly |
| HP500™ |
1054351501 |
Main frame pin |
| HP500™ |
1093050058 |
Tramp release cylinder |
| HP500™ |
N02445272 |
Accumulator |
| HP500™ |
1054268776 |
Clevis pin |
| HP500™ |
1093050095 |
Countershaft assembly |
| HP500™ |
1068634890 |
Countershaft |
| HP500™ |
1045376019 |
Countershaft box |
| HP500™ |
1036831527 |
Pinion |
| HP500™ |
1062807442 |
Oil flinger |
| HP500™ |
1027471761 |
Cover |
| HP500™ |
1038067481 |
Countershaft box guard |
| HP500™ |
1038067482 |
Countershaft box guard |
| HP500™ |
N90228024 |
Eccentric assembly |
| HP500™ |
1093055002 |
Eccentric |
| HP500™ |
N90228127 |
Counterweight assembly |
| HP500™ |
1031143420 |
Eccentric |
| HP500™ |
1022074809 |
Eccentric bushing |
| HP500™ |
1057605168 |
Upper thrust bearing |
| HP500™ |
1036831535 |
Gear |
| HP500™ |
N16200123 |
Counterweight |
| HP500™ |
N22072102 |
Counterweight liner |
| HP500™ |
1093050067 |
Socket assembly |
| HP500™ |
1073817084 |
Socket |
| HP500™ |
1048723201 |
Socket liner |
| HP500™ |
N01619334 |
Pin |
| HP500™ |
7090058016 |
Head assembly |
| HP500™ |
7082404310 |
Head |
| HP500™ |
1057605124 |
Head ball |
| HP500™ |
1013340732 |
Strap |
| HP500™ |
1022147321 |
Upper head bushing |
| HP500™ |
N15655252 |
Lower head bushing |
| HP500™ |
1063518930 |
Gland ring |
| HP500™ |
1062440044 |
Drive gear |
| HP500™ |
N57500012 |
Hydraulic motor |
| HP500™ |
N63002253 |
Pinion |
| HP500™ |
N90058314 |
Feed cone |
| HP500™ |
N41060201 |
Lock bolt |
| HP500™ |
1055981159 |
Feed plate |
| HP500™ |
N90258006 |
Bowl assembly |
| HP500™ |
N23508202 |
Bowl |
| HP500™ |
N23455510 |
Adjustment cap |
| HP500™ |
1062440044 |
Drive gear |
| HP500™ |
1093070298 |
Hydraulic motor |
| HP500™ |
N85701305 |
Hopper |
| HP500™ |
1044180284 |
Lower hopper |
| HP500™ |
1048314222 |
Bowl liner |
| HP500™ |
7055308502 |
Mantle |
| HP500™ |
1063437875 |
Bowl adapter ring |
| HP500™ |
1086342866 |
Wedge |
| HP500™ |
1019578985 |
Square head bolt |
| HP500™ |
1051486801 |
Spherical nut |
| HP500™ |
1056839400 |
Lock nut |
| HP500™ |
N68606504 |
Pulley |
| HP500™ |
N68606505 |
Pulley |
| HP500™ |
7003241826 |
Hub |
| HP500™ |
N01605503 |
Key |
| HP800™ |
MM0200329 |
Main frame |
| HP800™ |
1093080129 |
Adjustment ring |
| HP800™ |
1093070001 |
Clamping cylinder |
| HP800™ |
1093070045 |
Cylinder assembly |
| HP800™ |
1093085016 |
Accumulator assembly |
| HP800™ |
1093080219 |
Countershaft box assembly |
| HP800™ |
1093080217 |
Eccentric assembly |
| HP800™ |
1093080001 |
Socket assembly |
| HP800™ |
1093080073 |
Head assembly |
| HP800™ |
1093070190 |
Feed plate assembly |
| HP800™ |
1033785794 |
Main frame |
| HP800™ |
1022139576 |
Bushing |
| HP800™ |
1048517581 |
Frame seat liner |
| HP800™ |
1048517411 |
Main frame liner |
| HP800™ |
1038069733 |
Arm guard |
| HP800™ |
1057612407 |
Thrust bearing |
| HP800™ |
1061877930 |
Adjustment ring |
| HP800™ |
1054440226 |
Main frame pin |
| HP800™ |
1061876265 |
Clamp ring |
| HP800™ |
1066058951 |
Clevis |
| HP800™ |
1054268776 |
Clevis pin |
| HP800™ |
1027471713 |
Cover |
| HP800™ |
1045376433 |
Countershaft box |
| HP800™ |
1022066795 |
Countershaft box bushing |
| HP800™ |
1036831540 |
Pinion |
| HP800™ |
1038069629 |
Inner countershaft box guard |
| HP800™ |
1062807444 |
Oil flinger |
| HP800™ |
1068636577 |
Countershaft |
| HP800™ |
1038069628 |
Outer Countershaft box guard |
| HP800™ |
1031143668 |
Eccentric |
| HP800™ |
1022075464 |
Eccentric bushing |
| HP800™ |
1057612405 |
Thrust bearing |
| HP800™ |
1036831560 |
Gear |
| HP800™ |
1086428470 |
Counterweight |
| HP800™ |
1063917765 |
Counterweight liner |
| HP800™ |
1063518530 |
U seal |
| HP800™ |
1063518785 |
T seal |
| HP800™ |
1073817098 |
Socket |
| HP800™ |
1048724025 |
Socket liner |
| HP800™ |
1042472605 |
Head |
| HP800™ |
1057612434 |
Head ball |
| HP800™ |
1022147723 |
Lower head bushing |
| HP800™ |
1022147711 |
Upper head bushing |
| HP800™ |
1063518520 |
Seal |
| HP800™ |
1019559608 |
Locking bolt |
| HP800™ |
1055981161 |
Feed plate |
| HP800™ |
1048314344 |
Bowl liner |
| HP800™ |
1050143849 |
Mantle |
| HP800™ |
1086343192 |
Wedge |
| HP800™ |
1056839405 |
Lock plate |
| HP800™ |
1019584408 |
Square head bolt |
| HP800™ |
1051490900 |
Spherical nut |
| HP800™ |
1063915673 |
Torch ring |
| HP800™ |
1093080117 |
Bowl assembly |
| HP800™ |
1020055034 |
Bowl |
| HP800™ |
1022819254 |
Adjustment cap |
| HP800™ |
1044180397 |
Hopper |
| HP800™ |
1026187496 |
Feed cone |
| HP800™ |
1059239556 |
Sheave |
| HP800™ |
1073057612 |
Sheave bushing |
| HP800™ |
1059239564 |
Sheave |
| HP800™ |
1073049423 |
Sheave bushing |
| HP800™ |
1037117218 |
Pinion |
| HP800™ |
1062440052 |
Drive ring |
| HP800™ |
1093085034 |
Hydraulic drive motor |
| HP800™ |
MC001135 |
Power unit |
| HP800™ |
MM0216896 |
Remote control |
| HP100™ |
55208000 |
Bowl liner |
| HP100™ |
55208001 |
Bowl liner |
| HP100™ |
55208002 |
Bowl liner |
| HP100™ |
55208003 |
Bowl liner |
| HP100™ |
55208005 |
Bowl liner |
| HP100™ |
55308121 |
Mantle |
| HP100™ |
55308122 |
Mantle |
| HP200™ |
55208140 |
Bowl liner |
| HP200™ |
55208142 |
Bowl liner |
| HP200™ |
55208137 |
Bowl liner |
| HP200™ |
55208139 |
Bowl liner |
| HP200™ |
55208134 |
Bowl liner |
| HP200™ |
55208136 |
Bowl liner |
| HP200™ |
50130813 |
Mantle |
| HP200™ |
55308001 |
Mantle |
| HP200™ |
55208121 |
Bowl liner |
| HP200™ |
55208149 |
Bowl liner |
| HP200™ |
55208151 |
Bowl liner |
| HP200™ |
55208146 |
Bowl liner |
| HP200™ |
55208148 |
Bowl liner |
| HP200™ |
55208143 |
Bowl liner |
| HP200™ |
55208145 |
Bowl liner |
| HP200™ |
55308006 |
Mantle |
| HP200™ |
55308002 |
Mantle |
| HP200™ |
50130815 |
Mantle |
| HP200™ |
55308003 |
Mantle |
| HP300™ |
55208269 |
Bowl liner |
| HP300™ |
55208273 |
Bowl liner |
| HP300™ |
55208268 |
Bowl liner |
| HP300™ |
55208272 |
Bowl liner |
| HP300™ |
55208267 |
Bowl liner |
| HP300™ |
55208271 |
Bowl liner |
| HP300™ |
55208270 |
Bowl liner |
| HP300™ |
55208266 |
Bowl liner |
| HP300™ |
55308261 |
Mantle |
| HP300™ |
55308262 |
Mantle |
| HP300™ |
55308263 |
Mantle |
| HP300™ |
55308252 |
Mantle |
| HP300™ |
55208265 |
Bowl liner |
| HP300™ |
55208277 |
Bowl liner |
| HP300™ |
55208264 |
Bowl liner |
| HP300™ |
55208276 |
Bowl liner |
| HP300™ |
55208263 |
Bowl liner |
| HP300™ |
55208275 |
Bowl liner |
| HP300™ |
55208262 |
Bowl liner |
| HP300™ |
55208274 |
Bowl liner |
| HP300™ |
55308260 |
Mantle |
| HP300™ |
50132123 |
Mantle |
| HP300™ |
55308264 |
Mantle |
| HP300™ |
55308254 |
Mantle |
| HP300™ |
55308261 |
Mantle |
| HP300™ |
55308262 |
Mantle |
| HP400™ |
55208382 |
Bowl liner |
| HP400™ |
55208383 |
Bowl liner |
| HP400™ |
55208525 |
Bowl liner |
| HP400™ |
55208398 |
Bowl liner |
| HP400™ |
55208400 |
Bowl liner |
| HP400™ |
66664404 |
Bowl liner |
| HP400™ |
66664405 |
Bowl liner |
| HP400™ |
55208522 |
Bowl liner |
| HP400™ |
55208524 |
Bowl liner |
| HP400™ |
66664406 |
Bowl liner |
| HP400™ |
66664409 |
Bowl liner |
| HP400™ |
55308381 |
Mantle |
| HP400™ |
55308384 |
Mantle |
| HP400™ |
55208387 |
Bowl liner |
| HP400™ |
55208396 |
Bowl liner |
| HP400™ |
55208385 |
Bowl liner |
| HP400™ |
55208386 |
Bowl liner |
| HP400™ |
48300032 |
Bowl liner |
| HP400™ |
55208394 |
Bowl liner |
| HP400™ |
48300031 |
Bowl liner |
| HP400™ |
55208393 |
Bowl liner |
| HP400™ |
55308383 |
Mantle |
| HP400™ |
55308386 |
Mantle |
| HP400™ |
55308382 |
Mantle |
| HP400™ |
55308385 |
Mantle |
| HP400™ |
55308282 |
Mantle |
| HP500™ |
55208502 |
Bowl liner |
| HP500™ |
55208504 |
Bowl liner |
| HP500™ |
48314227 |
Bowl liner |
| HP500™ |
55208512 |
Bowl liner |
| HP500™ |
48314236 |
Bowl liner |
| HP500™ |
55208514 |
Bowl liner |
| HP500™ |
66664501 |
Bowl liner |
| HP500™ |
66664502 |
Bowl liner |
| HP500™ |
66664505 |
Bowl liner |
| HP500™ |
66664507 |
Bowl liner |
| HP500™ |
48314240 |
Bowl liner |
| HP500™ |
55208513 |
Bowl liner |
| HP500™ |
66664503 |
Bowl liner |
| HP500™ |
66664504 |
Bowl liner |
| HP500™ |
66664508 |
Bowl liner |
| HP500™ |
66664509 |
Bowl liner |
| HP500™ |
55308501 |
Mantle |
| HP500™ |
55308503 |
Mantle |
| HP500™ |
55308514 |
Mantle |
| HP500™ |
55308516 |
Mantle |
| HP500™ |
66663502 |
Mantle |
| HP500™ |
66663503 |
Mantle |
| HP500™ |
55208505 |
Bowl liner |
| HP500™ |
55208509 |
Bowl liner |
| HP500™ |
55208510 |
Bowl liner |
| HP500™ |
55208511 |
Bowl liner |
| HP500™ |
48314219 |
Bowl liner |
| HP500™ |
55208518 |
Bowl liner |
| HP500™ |
48314222 |
Bowl liner |
| HP500™ |
55208517 |
Bowl liner |
| HP500™ |
55308506 |
Mantle |
| HP500™ |
55308507 |
Mantle |
| HP500™ |
55308502 |
Mantle |
| HP500™ |
55308504 |
Mantle |
| HP700™ |
48314369 |
Bowl liner |
| HP700™ |
48314346 |
Bowl liner |
| HP700™ |
48314347 |
Bowl liner |
| HP700™ |
48314318 |
Bowl liner |
| HP700™ |
48314345 |
Bowl liner |
| HP700™ |
48314319 |
Bowl liner |
| HP700™ |
48314356 |
Bowl liner |
| HP700™ |
48314320 |
Bowl liner |
| HP700™ |
48314344 |
Bowl liner |
| HP700™ |
50143849 |
Mantle |
| HP700™ |
48314350 |
Bowl liner |
| HP700™ |
48314312 |
Bowl liner |
| HP700™ |
48314370 |
Bowl liner |
| HP700™ |
48314367 |
Bowl liner |
| HP700™ |
48314349 |
Bowl liner |
| HP700™ |
48314310 |
Bowl liner |
| HP700™ |
48314348 |
Bowl liner |
| HP700™ |
48314315 |
Bowl liner |
| HP700™ |
50143811 |
Mantle |
| HP700™ |
50143860 |
Mantle |
| HP700™ |
50143810 |
Mantle |
| HP800™ |
48314360 |
Bowl liner |
| HP800™ |
48314369 |
Bowl liner |
| HP800™ |
48314346 |
Bowl liner |
| HP800™ |
48314347 |
Bowl liner |
| HP800™ |
48314361 |
Bowl liner |
| HP800™ |
48314359 |
Bowl liner |
| HP800™ |
48314345 |
Bowl liner |
| HP800™ |
48314362 |
Bowl liner |
| HP800™ |
48314356 |
Bowl liner |
| HP800™ |
48314344 |
Bowl liner |
| HP800™ |
19584408 |
Mantle |
| HP800™ |
19584409 |
Mantle |
| HP800™ |
48314350 |
Bowl liner |
| HP800™ |
48314363 |
Bowl liner |
| HP800™ |
48314370 |
Bowl liner |
| HP800™ |
48314349 |
Bowl liner |
| HP800™ |
48314364 |
Bowl liner |
| HP800™ |
48314348 |
Bowl liner |
| HP800™ |
48314365 |
Bowl liner |
| HP800™ |
19584412 |
Mantle |
| HP800™ |
19584409 |
Mantle |
| Guaranteed to fit, perform and long wear life |
Shenyang Powerups Machinery Co., Ltd, located in Shenyang of northern China, is a global provider of process solutions for a variety of industries including mineral processing, aggregate processing, coal mining, etc. It is a manufacturing company of machinery and parts specially for mineral and aggregate processing.
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Our Mission: Let's Make Things Better
HP200 Cone Crusher Wear Parts: Essential Components for Efficient Crushing Operations
The HP200 Cone Crusher is a widely recognized and highly efficient piece of equipment in the mining, construction, and aggregate processing industries. Its ability to crush hard and abrasive materials with high productivity and consistent product quality makes it a staple in many operations. However, like all crushing machinery, the HP200 relies heavily on a set of critical components known as wear parts. These wear parts are designed to withstand the extreme forces and abrasion encountered during the crushing process, and their performance directly impacts the crusher's efficiency, downtime, and overall operational costs. This essay will explore the key wear parts of the HP200 Cone Crusher, their functions, factors affecting their wear, maintenance practices, and the market landscape surrounding them.
One of the primary wear parts in the HP200 Cone Crusher is the mantle. The mantle is a conical-shaped component that rotates within the crusher's crushing chamber, working in conjunction with the concave (or bowl liner) to compress and crush the material. Made from high-quality, wear-resistant materials such as manganese steel or high-chrome iron, the mantle is subjected to intense pressure and friction with each crushing cycle. Over time, its surface becomes worn, which can lead to reduced crushing efficiency, uneven product sizing, and increased energy consumption. The design of the mantle is crucial; its geometry is engineered to ensure optimal material flow and even distribution of forces, minimizing localized wear and extending its service life.
Complementing the mantle is the concave, also referred to as the bowl liner. The concave is a stationary, ring-shaped component that forms the outer wall of the crushing chamber. It is positioned around the mantle, creating a gap that gradually narrows from the top to the bottom of the chamber, allowing for progressive crushing of the material. Like the mantle, the concave is made from tough, wear-resistant materials to withstand the constant impact and abrasion of the crushed material. A worn concave can result in poor crushing performance, as the irregularities on its surface disrupt the smooth flow of material and reduce the effectiveness of the compression process. This, in turn, can lead to increased downtime as the crusher struggles to meet production targets, highlighting the importance of monitoring and replacing the concave in a timely manner.
Another important set of wear parts in the HP200 Cone Crusher are the feed cone and the distribution plate. The feed cone is responsible for directing the incoming material into the crushing chamber, ensuring an even distribution around the mantle. The distribution plate, located at the top of the feed cone, helps to spread the material evenly, preventing overloading of one side of the mantle and reducing the risk of uneven wear. Both components are exposed to the initial impact of the raw material, which can be large and jagged, leading to significant wear over time. If the feed cone or distribution plate becomes worn, material may not be distributed properly, causing uneven loading on the mantle and concave, accelerating their wear, and reducing the overall efficiency of the crusher.
The HP200 Cone Crusher also includes several other wear parts, such as the frame liners, dust seals, and thrust bearing washers. Frame liners protect the crusher's main frame from abrasion caused by material spillage and flying debris during the crushing process. Dust seals prevent dust and fine particles from entering the crusher's internal components, such as the bearings and gears, which can cause premature wear and mechanical failure. Thrust bearing washers, on the other hand, support the axial loads generated during crushing, and their wear can lead to increased vibration, reduced bearing life, and potential damage to the crusher's drive system. Each of these wear parts plays a vital role in maintaining the crusher's performance and longevity, and their condition must be regularly assessed.
Several factors influence the rate at which these wear parts deteriorate. The type of material being crushed is a primary factor; hard and abrasive materials like granite, basalt, or iron ore will cause significantly more wear than softer materials such as limestone. The feed size and distribution also matter; larger, unevenly sized feed can lead to uneven loading and increased impact forces on the wear parts. Operating parameters, including the crusher's closed-side setting (CSS) and rotational speed, also affect wear rates. A smaller CSS, for example, increases the pressure on the wear parts, accelerating wear, while a higher rotational speed can lead to more frequent impacts and greater friction. Additionally, improper maintenance practices, such as insufficient lubrication or delayed replacement of worn parts, can exacerbate wear and reduce the service life of both the wear parts and the crusher itself.
To maximize the performance and lifespan of HP200 Cone Crusher wear parts, a proactive approach to maintenance is essential. Regular inspection is the first step; operators should visually inspect the wear parts during scheduled downtime, looking for signs of excessive wear, cracks, or uneven damage. Measuring the thickness of the mantle and concave at specific points can help determine their remaining service life and plan for replacement before they fail. Lubrication is another critical aspect of maintenance; ensuring that the crusher's bearings and moving parts are properly lubricated reduces friction and heat, which can contribute to accelerated wear of adjacent components. Additionally, proper feeding practices, such as ensuring a consistent and evenly distributed feed, can minimize uneven wear and extend the life of the wear parts.
When it comes to replacing wear parts, selecting high-quality components is crucial. Original Equipment Manufacturer (OEM) parts are designed to meet the exact specifications of the HP200 Cone Crusher, ensuring optimal fit and performance. They are often made from premium materials and undergo rigorous testing to ensure durability. However, aftermarket wear parts have become increasingly popular due to their often lower cost and comparable quality. Reputable aftermarket manufacturers use advanced materials and manufacturing processes to produce wear parts that meet or exceed OEM standards, providing a cost-effective alternative without sacrificing performance. It is important, however, to research and select reliable aftermarket suppliers to avoid purchasing substandard parts that can lead to premature failure and increased operational costs.
The market for HP200 Cone Crusher wear parts is diverse and competitive. OEMs dominate the high-end segment, offering a complete range of wear parts backed by technical support and warranties. Aftermarket suppliers, on the other hand, cater to a broader range of customers, offering a mix of standard and specialized wear parts to meet different operational needs and budgets. Online marketplaces and industrial supply companies have also made it easier for operators to source wear parts, providing access to a wide range of products from various manufacturers. This competition has driven innovation in materials and design, with manufacturers constantly seeking to develop wear parts that offer longer service life, improved crushing efficiency, and reduced maintenance requirements.
In conclusion, the wear parts of the HP200 Cone Crusher are essential components that directly impact the machine's performance, productivity, and operational costs. From the mantle and concave to the feed cone and frame liners, each wear part plays a critical role in the crushing process. Understanding the factors that affect their wear, implementing proper maintenance practices, and selecting high-quality replacement parts are key to ensuring the efficient and reliable operation of the HP200 Cone Crusher. By prioritizing the care and replacement of these wear parts, operators can minimize downtime, reduce operational costs, and maximize the lifespan of their equipment, ultimately contributing to the success of their overall operations.
HP200 Cone Crusher: A Deep Dive into Wear Parts, with Focus on Bowl Liner 55208121, Mantle, and Manganese Components
The HP200 Cone Crusher stands as a cornerstone in modern mining, quarrying, and aggregate processing operations, renowned for its robust performance, high throughput, and ability to handle hard and abrasive materials. At the heart of its functionality lies a set of critical wear parts, designed to endure the extreme forces and relentless abrasion of the crushing process. Among these, the Bowl Liner 55208121, mantle, and other manganese-based components are paramount, directly influencing the crusher's efficiency, product quality, and operational costs. This essay provides an exhaustive analysis of these wear parts, exploring their design, material composition, functions, wear mechanisms, maintenance practices, and market dynamics, while highlighting their indispensable role in the HP200's performance.
I. The HP200 Cone Crusher: An Overview of Its Operational Context
Before delving into specific wear parts, it is essential to understand the operational framework of the HP200 Cone Crusher. Developed by leading manufacturers in the crushing equipment industry, the HP200 is engineered for secondary and tertiary crushing applications, processing materials such as granite, basalt, iron ore, and limestone into consistent, well-graded aggregates. Its design incorporates a hydraulically adjustable crushing chamber, allowing operators to fine-tune the closed-side setting (CSS) to achieve desired product sizes, ranging from coarse aggregates for construction to fine particles for industrial use.
The crusher's operational principle revolves around compression crushing: material is fed into the top of the crushing chamber, where it is squeezed between a rotating mantle and a stationary bowl liner. As the mantle oscillates eccentrically, the gap between the two components narrows, applying immense pressure to the material until it fractures. This repetitive process demands that the mantle and bowl liner withstand not only high compressive forces but also intense friction and impact-factors that make these components susceptible to wear and necessitate their classification as "wear parts."
The HP200's efficiency is measured by its ability to maintain consistent throughput, produce uniform particle sizes, and minimize downtime. Wear parts are critical to this efficiency: a worn mantle or bowl liner can disrupt material flow, increase energy consumption, and produce irregularly sized products, while premature failure can lead to unplanned shutdowns and costly repairs. Thus, understanding the design and performance of these parts is essential for optimizing the crusher's lifecycle and operational profitability.
II. Manganese: The Backbone of HP200 Wear Parts
A defining characteristic of the HP200's key wear parts-including the Bowl Liner 55208121 and mantle-is their reliance on manganese steel, a material celebrated for its unique combination of toughness, work-hardening ability, and abrasion resistance. Manganese steel, typically containing 11-14% manganese, 1.0-1.4% carbon, and trace amounts of other elements like chromium or nickel, has revolutionized wear part design since its invention in the late 19th century. Its most remarkable property is work-hardening: when subjected to impact or compressive stress, the surface layer undergoes a metallurgical transformation, forming a hard, wear-resistant shell while retaining a ductile core. This duality allows manganese parts to absorb sudden impacts without fracturing, even as their surfaces resist abrasion.
For the HP200's wear parts, this material is non-negotiable. The crushing process involves repeated collisions between the wear parts and hard, angular materials, generating both high pressure and friction. Manganese steel's ability to harden under these conditions ensures that the Bowl Liner 55208121 and mantle maintain their structural integrity over extended periods, outperforming alternatives like cast iron or low-carbon steel, which either lack toughness (and thus crack under impact) or wear quickly under abrasion.
Modern advancements in manganese alloying have further enhanced these properties. Some manufacturers now produce "high-carbon manganese" or "manganese-chromium" alloys, which offer improved wear resistance for specific applications-for example, processing highly abrasive ores. These alloys retain the work-hardening characteristic but exhibit a harder initial surface, reducing the "break-in" period during which the part first begins to harden. For the HP200, which often operates in continuous, high-stress environments, such material innovations translate to longer service life and reduced replacement frequency.
III. Bowl Liner 55208121: Design, Function, and Significance
A. Design and Specifications
The Bowl Liner 55208121 is a precision-engineered, stationary component that forms the outer boundary of the HP200's crushing chamber. Its design is both functional and geometrically complex: a ring-shaped, conical frustum (a cone with the top cut off) with an inner surface contoured to guide material flow and optimize crushing efficiency. The part number 55208121 denotes a specific design iteration, tailored to the HP200's crushing chamber dimensions, ensuring a precise fit with the mantle and the crusher's frame.
Key design features include:
- Tapered Profile: The inner surface tapers downward, narrowing the gap between the bowl liner and mantle from the feed opening to the discharge point. This taper ensures progressive crushing, with material undergoing multiple compression cycles as it moves through the chamber.
- Ribs and Grooves: Some variants include subtle ribs or grooves on the inner surface, designed to grip the material and prevent slippage, ensuring efficient energy transfer during compression.
- Flange or Mounting Lugs: The outer edge features a flange or mounting lugs, allowing secure attachment to the crusher's main frame. This prevents movement during operation, which could cause uneven wear or damage to adjacent components.
Manufactured from high-grade manganese steel (typically 12-14% manganese), the Bowl Liner 55208121 undergoes rigorous quality control, including ultrasonic testing to detect internal defects and dimensional checks to ensure compliance with OEM specifications. Its thickness varies across its surface, with thicker sections in high-wear areas (e.g., the lower portion of the chamber, where material is most compressed) to extend service life.
B. Function in the Crushing Process
The Bowl Liner 55208121's primary function is to act as a stationary anvil, working in tandem with the rotating mantle to compress and fracture material. As the mantle oscillates, material is trapped between the two surfaces, with the bowl liner absorbing the reactive force of the compression. This interaction is critical for several reasons:
- Controlled Material Flow: The liner's contour guides material downward through the chamber, preventing "dead zones" where material could accumulate and cause blockages.
- Energy Distribution: By providing a rigid, stable surface, the bowl liner ensures that the energy from the mantle's motion is efficiently transferred to the material, maximizing crushing force while minimizing energy loss.
- Product Size Control: The gap between the bowl liner and mantle (CSS) is adjustable, but the liner's fixed geometry ensures that this gap remains consistent across the chamber's circumference, producing uniform product sizes.
A well-maintained Bowl Liner 55208121 is essential for preventing "spalling" (flaking of surface material) and "galling" (adhesive wear between metal surfaces), both of which can degrade performance and shorten the part's lifespan.
IV. The Mantle: Complement to the Bowl Liner and Its Role in Crushing
A. Design and Material
The mantle is the rotating counterpart to the Bowl Liner 55208121, mounted on the HP200's eccentric shaft and driven by the crusher's motor. Like the bowl liner, it is conical in shape, with a profile that mirrors the bowl liner's inner surface to maintain a consistent crushing gap. While the mantle does not have a universally standardized part number like the Bowl Liner 55208121, it is engineered to pair precisely with the 55208121 liner, ensuring optimal performance.
Key design attributes include:
- Eccentric Compatibility: The mantle's base is designed to fit securely on the eccentric shaft, which imparts its oscillating motion. This connection must withstand high torque and axial loads.
- Smooth Outer Surface: The working surface is polished to reduce friction, but it quickly work-hardens upon contact with material, developing a wear-resistant layer.
- Reinforced Base: The lower section (where it attaches to the shaft) is thicker, providing structural support against the downward force of the material.
Like the bowl liner, the mantle is manufactured from high-manganese steel, often with a slightly higher carbon content to enhance initial hardness. This material choice ensures that it can withstand the cyclic loading and abrasion of the crushing process, matching the bowl liner's wear rate to avoid uneven chamber geometry.
B. Operational Synergy with the Bowl Liner 55208121
The mantle and Bowl Liner 55208121 operate in perfect synergy, their interaction defining the HP200's crushing efficiency. As the mantle oscillates (moves in a circular path around the shaft's axis), it alternately approaches and retreats from the bowl liner. When approaching, the gap narrows, compressing the material; when retreating, the crushed material falls into the lower chamber for further processing.
This synergy is critical for:
- Energy Efficiency: A well-matched mantle and bowl liner minimize energy loss, ensuring that most of the motor's power is transferred to the material rather than wasted as heat or vibration.
- Wear Distribution: If the mantle and bowl liner wear at similar rates, the crushing gap remains consistent, avoiding uneven product sizes and reducing stress on other components.
- Reduced Downtime: Mismatched or poorly fitting mantles and liners can cause excessive vibration, leading to premature failure of bearings or the eccentric shaft. Proper pairing thus extends the intervals between maintenance shutdowns.
V. Wear Mechanisms: Why Manganese Parts Degrade and How to Monitor It
A. Types of Wear Affecting Bowl Liner 55208121 and Mantle
Despite their robust material composition, the Bowl Liner 55208121, mantle, and other manganese parts are subject to several wear mechanisms, each contributing to their degradation over time:
- Abrasive Wear: The primary culprit, caused by hard particles in the material (e.g., quartz in granite) scraping against the wear parts' surfaces. This wears away the manganese steel, gradually reducing the parts' thickness. Abrasive wear is most severe in the lower section of the crushing chamber, where material is most compressed and particle velocities are highest.
- Impact Wear: Occurs when large, uncrushed chunks of material strike the wear parts with high force, causing localized deformation or "pitting." While manganese steel's toughness resists cracking, repeated impacts can lead to surface fatigue and the formation of small cavities.
- Adhesive Wear (Galling): Happens when metal-to-metal contact occurs between the mantle and bowl liner, often due to insufficient material in the chamber (a "dry run") or excessive CSS. This causes fragments of one part to adhere to the other, creating rough spots that accelerate wear.
- Corrosive Wear: Less common but significant in humid or acidic environments (e.g., processing ore with high sulfur content). Moisture and chemicals can react with the manganese steel, weakening the surface and making it more susceptible to abrasive wear.
B. Signs of Wear and Monitoring Techniques
Early detection of wear is critical for maintaining HP200 performance. Operators and maintenance teams use several methods to monitor the condition of the Bowl Liner 55208121, mantle, and other manganese parts:
- Visual Inspection: During scheduled shutdowns, the crushing chamber is accessed to inspect for surface irregularities, such as grooves, pits, or uneven thinning. A worn bowl liner may exhibit "hourglassing" (excessive wear in the middle) or "shouldering" (wear concentrated at the top or bottom edges).
- Thickness Measurement: Using calipers or ultrasonic thickness gauges, operators measure the liner and mantle at predefined points (e.g., every 120 degrees around the circumference, at three height levels). Comparing these measurements to the original thickness (or manufacturer-recommended minimums) indicates remaining service life.
- Product Quality Analysis: A sudden increase in oversize particles or a shift in particle size distribution often signals wear in the mantle or bowl liner, as the crushing gap has widened unevenly.
- Vibration and Noise Monitoring: Excessive vibration or unusual noise during operation can indicate misalignment or uneven wear, as the worn parts no longer maintain a consistent gap. Modern HP200 units may feature sensors that track vibration levels, alerting operators to potential issues.
- Production Metrics: A drop in throughput or increase in energy consumption can also signal worn parts, as the crusher must work harder to process material through an irregular gap.
VI. Maintenance and Replacement: Maximizing Service Life of Manganese Wear Parts
A. Proactive Maintenance Practices
Extending the service life of the Bowl Liner 55208121, mantle, and other manganese parts requires a proactive maintenance strategy, combining operational best practices and scheduled inspections:
- Optimal CSS Setting: The closed-side setting (CSS) should be adjusted based on the material's hardness and desired product size. A CSS that is too small increases pressure on the wear parts, accelerating wear; one that is too large reduces crushing efficiency and can cause uneven wear due to excessive material slippage.
- Consistent Feeding: Uneven or intermittent feeding leads to "hammering" (impact from large, uncrushed material) and uneven loading on the wear parts. Using a vibrating feeder or surge bin to ensure a steady, uniform feed minimizes this risk.
- Lubrication and Cooling: Proper lubrication of the HP200's eccentric shaft and bearings reduces friction, preventing excessive heat that can degrade the manganese steel's properties. Cooling systems (if equipped) should also be maintained to keep operating temperatures within optimal ranges.
- Contamination Control: Foreign objects (e.g., steel tools, rocks larger than the feed opening) can cause catastrophic damage to wear parts. Installing magnetic separators or metal detectors in the feed stream helps prevent such contamination.
- Rotation and Reversal: Some wear parts, including certain mantle designs, can be rotated or reversed to distribute wear evenly. For example, rotating a mantle 180 degrees after partial wear ensures that high-stress areas are shifted, extending overall life.
B. Replacement Procedures and Considerations
When wear parts reach their minimum recommended thickness or exhibit irreparable damage, replacement is necessary. The process for replacing the Bowl Liner 55208121 and mantle in the HP200 involves several steps:
- Shutdown and Isolation: The crusher is powered down, locked out, and tagged out to ensure safety. Hydraulic pressure is relieved, and the crushing chamber is accessed via inspection hatches.
- Removal of Old Parts: The mantle is removed by detaching it from the eccentric shaft (often using hydraulic jacks), while the Bowl Liner 55208121 is unbolted from the frame. Corroded or seized fasteners may require specialized tools.
- Cleaning and Inspection: The mounting surfaces for the new parts are cleaned of debris, rust, or old gasket material. The eccentric shaft and frame are inspected for damage that could affect the new parts' performance.
- Installation of New Parts: The Bowl Liner 55208121 is positioned and bolted to the frame with torque values specified by the manufacturer. The mantle is then mounted on the eccentric shaft, ensuring proper alignment to avoid vibration.
- Gap Calibration: After installation, the CSS is calibrated using feeler gauges or hydraulic adjustment systems, ensuring the gap is consistent across the chamber's circumference.
- Test Run: A short test run with minimal feed checks for vibration, noise, or irregularities, confirming proper installation.
When selecting replacement parts, operators face a choice between OEM (Original Equipment Manufacturer) and aftermarket options:
- OEM Parts: Sourced directly from the crusher's manufacturer, these parts (including the Bowl Liner 55208121) are guaranteed to match the HP200's specifications, ensuring optimal fit and performance. They often use proprietary manganese alloys and undergo strict quality testing but come at a premium price.
- Aftermarket Parts: Produced by third-party manufacturers, aftermarket bowl liners and mantles are often priced lower than OEM equivalents. Reputable aftermarket suppliers use high-quality manganese steel and precision machining, offering performance comparable to OEM parts. However, quality can vary, so selecting suppliers with certifications (e.g., ISO 9001) and positive industry reviews is critical.
All brands names, model names or parts numbers are owned by their respective manufacturers. Powerups, has no affiliation with the original equipment manufacturer. These terms are used for reference and identification purpose only, all parts are manufactured by, for and warranted by Powerups.
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