Premium Parts for HP Series™ Cone Crusher
Powerups has been specializing in manufacturing premium quality aftermarket wear and replacement parts since 1990s, providing more competitive parts and service than typical parts suppliers in the world. In most of cases, we have the parts on shelf or castings in stock, which effectively shortens the lead time. We supply premium quality wear parts and spare parts such as mantle, bowl liner, eccentric, bushings, counterweight, head, adjustment ring, mainframe, etc. to cover all models of HP100™ cone crusher, HP200™ cone crusher, HP300™ cone crusher, HP400™ cone crusher, HP500™ cone crusher and HP800™ cone crusher. In addition, Powerups offers full line of quality parts aftermarket to cover Symons® cone crusher, Gyradisc® cone crusher, GP Series™ cone crusher, C Series™ jaw crusher, MP Series™ cone crusher, Omnicone Series® cone crusher , CH™ and CS™ cone crusher.
HP200 Cone Crusher Wear Parts Lower Mantle 55308002
- Mainframe
- Arm guard
- Mainshaft
- Thrust washer
- U-seal
- Mainframe liner
- Socket
- Pins
- Bolts
- Socket liner
- Adjustment ring
- Clamping ring
- Mainframe pins
- Dust seal
- Head
- Head ball
- Upper head bushing
- T-seal
- Lower head bushing
- Countershaft box guard
- Countershaft box
- Oil flinger
- Oil flinger cover
- Countershaft
- Countershaft bushing
- Pinion
- Locking bolt
- Feed plate
- Screw
- Torch ring
- Hydraulic drive adjustment
- Tramp release cylinder
- Accumulator
- Clamping cylinder
- Bowl
- Adjustment ring gear
- Feed hopper
- Adjustment cap
- Eccentric
- Counterweight guard
- Thrust bearing
- Gear
- Counterweight
- Eccentric bushing
HP Cone Crusher Parts Manual
| Model |
Part Number |
Description |
| HP100™ |
7018307008 |
Main frame |
| HP100™ |
7021900200 |
Main frame liner |
| HP100™ |
7022102001 |
Arm guard |
| HP100™ |
7022102000 |
Countershaft arm guard |
| HP100™ |
7013308500 |
Main shaft |
| HP100™ |
7074129000 |
Lower thrust bearing |
| HP100™ |
7053128252 |
Seal ring |
| HP100™ |
7053128253 |
Seal ring |
| HP100™ |
7015554502 |
Bushing |
| HP100™ |
7015604504 |
Countershaft bushing |
| HP100™ |
7084101513 |
Seat liner |
| HP100™ |
7012504004 |
Adjustment ring |
| HP100™ |
N12030502 |
Clamping ring |
| HP100™ |
7088010082 |
Tramp release cylinder |
| HP100™ |
N02445269 |
Accumulator |
| HP100™ |
7013355750 |
Countershaft |
| HP100™ |
7063002401 |
Pinion |
| HP100™ |
7074100121 |
Lock washer |
| HP100™ |
7033100017 |
Oil flinger |
| HP100™ |
707861000 |
Piston seal |
| HP100™ |
7035912255 |
Cover |
| HP100™ |
7043358005 |
Eccentric |
| HP100™ |
7015655250 |
Inner eccentric bushing |
| HP100™ |
7074129001 |
Upper thrust bearing |
| HP100™ |
7035410600 |
Drive gear |
| HP100™ |
7016200106 |
Counterweight |
| HP100™ |
7022072500 |
Counterweight liner |
| HP100™ |
7039608500 |
Socket |
| HP100™ |
N82404327 |
Head |
| HP100™ |
7024950501 |
Head ball |
| HP100™ |
70156562902 |
Head bushing |
| HP100™ |
7053125500 |
Seal ring |
| HP100™ |
7041068004 |
Lock bolt |
| HP100™ |
7065558000 |
Feed cone |
| HP100™ |
N23508401 |
Bowl |
| HP100™ |
N23455516 |
Adjustment cap |
| HP100™ |
7035410601 |
Drive gear |
| HP100™ |
7057500003 |
Gear break motor |
| HP100™ |
7055208001 |
Bowl liner |
| HP100™ |
7055308121 |
Mantle |
| HP100™ |
7012080200 |
Torch ring |
| HP100™ |
7032902500 |
Wedge |
| HP100™ |
7045600100 |
Nut lock |
| HP100™ |
7085701300 |
Lower feed hopper |
| HP100™ |
7085728150 |
Upper feed hopper |
| HP100™ |
80213061000 |
Sheave |
| HP100™ |
80213062501 |
Bushing |
| HP100™ |
80401641000 |
Key |
| HP200™ |
7018307007 |
Main frame |
| HP200™ |
1048512826 |
Main frame liner |
| HP200™ |
1038067315 |
Arm guard |
| HP200™ |
7022102250 |
Countershaft guard |
| HP200™ |
7013308001 |
Main shaft |
| HP200™ |
1070588726 |
Shim |
| HP200™ |
1070588724 |
Shim |
| HP200™ |
1070588722 |
Shim |
| HP200™ |
1070588720 |
Shim |
| HP200™ |
1057612102 |
Lower thrust bearing |
| HP200™ |
1063518780 |
U-seal |
| HP200™ |
1054440195 |
Main frame pin |
| HP200™ |
1022061401 |
Countershaft bushing |
| HP200™ |
1048516271 |
Frame seat liner |
| HP200™ |
7012504003 |
Adjustment ring |
| HP200™ |
1094260037 |
Clamping cylinder |
| HP200™ |
7088010081 |
Tramp release cylinder |
| HP200™ |
N02445269 |
Accumulator |
| HP200™ |
1054268448 |
Axle |
| HP200™ |
7080200501 |
Protective bellows |
| HP200™ |
7012504003 |
Adjustment ring |
| HP200™ |
1061871913 |
Clamping ring |
| HP200™ |
7081108007 |
Dust shell |
| HP200™ |
1022130524 |
Bushing |
| HP200™ |
1068634853 |
Countershaft |
| HP200™ |
1036829635 |
Pinion |
| HP200™ |
1056835500 |
Lock washer |
| HP200™ |
7033100016 |
Oil flinger |
| HP200™ |
1063083600 |
Piston seal |
| HP200™ |
7035912254 |
Cover |
| HP200™ |
7090228204 |
Gear eccentric assembly |
| HP200™ |
7043358004 |
Eccentric |
| HP200™ |
1022072951 |
Inner eccentric bushing |
| HP200™ |
1057602103 |
Upper thrust bearing |
| HP200™ |
1036829652 |
Drive gear |
| HP200™ |
N90228114 |
Counterweight assembly |
| HP200™ |
N16200121 |
Counterweight |
| HP200™ |
7022072000 |
Counterweight liner |
| HP200™ |
1093020078 |
Socket assembly |
| HP200™ |
1073810178 |
Socket |
| HP200™ |
1048721001 |
Socket liner |
| HP200™ |
7090058013 |
Head assembly |
| HP200™ |
7082404309 |
Head |
| HP200™ |
1057612000 |
Head ball |
| HP200™ |
1022145719 |
Upper head bushing |
| HP200™ |
1022145730 |
Lower head bushing |
| HP200™ |
1063518480 |
T-joint |
| HP200™ |
7090058303 |
Feed cone |
| HP200™ |
7041068006 |
Lock bolt |
| HP200™ |
7065558050 |
Feed cone |
| HP200™ |
7023508000 |
Bowl |
| HP200™ |
1022814802 |
Adjustment cap |
| HP200™ |
1062440046 |
Drive gear |
| HP200™ |
7063002250 |
Pinion |
| HP200™ |
7057500007 |
Gear break motor |
| HP200™ |
1044180300 |
Upper feed hopper |
| HP200™ |
1044180301 |
Lower feed hopper |
| HP200™ |
N55208149 |
Bowl liner |
| HP200™ |
1050130815 |
Mantle |
| HP200™ |
1063914005 |
Torch ring |
| HP200™ |
1086342201 |
Wedge |
| HP200™ |
1056839385 |
Lock nut |
| HP200™ |
7088463250 |
Square head bolt |
| HP200™ |
1051483199 |
Spherical nut |
| HP200™ |
7028450751 |
Square bar |
| HP200™ |
80212946000 |
Sheave |
| HP200™ |
80314102501 |
Bushing |
| HP200™ |
80400471000 |
Key |
| HP200™ |
80413284000 |
Sleeve |
| HP300™ |
7090008015 |
Main frame assembly |
| HP300™ |
7018307006 |
Main frame |
| HP300™ |
7021900301 |
Main frame liner |
| HP300™ |
7013308252 |
Main shaft |
| HP300™ |
1054350025 |
Main frame pin |
| HP300™ |
1057602250 |
Lower thrust bearing |
| HP300™ |
1070587740 |
Shim |
| HP300™ |
1070587739 |
Shim |
| HP300™ |
1070587738 |
Shim |
| HP300™ |
1070587737 |
Shim |
| HP300™ |
1063518815 |
Seal ring |
| HP300™ |
7022102502 |
Arm guard |
| HP300™ |
1048514410 |
Frame seat liner |
| HP300™ |
7090248005 |
Adjustment ring assembly |
| HP300™ |
7012504002 |
Adjustment ring |
| HP300™ |
1061873757 |
Clamping ring |
| HP300™ |
1094280065 |
Clamping cylinder assembly |
| HP300™ |
7081108004 |
Dust shell |
| HP300™ |
1022130525 |
Bushing |
| HP300™ |
1093030108 |
Tramp release cylinder |
| HP300™ |
N02445269 |
Accumulator |
| HP300™ |
1054268497 |
Axle |
| HP300™ |
1051495225 |
Spherical nut |
| HP300™ |
7001563272 |
Hexagonal nut |
| HP300™ |
7090018004 |
Countershaft assembly |
| HP300™ |
7090018003 |
Countershaft pinion assembly |
| HP300™ |
1022063300 |
Countershaft bushing |
| HP300™ |
7053200006 |
O ring |
| HP300™ |
7023408201 |
Countershaft box |
| HP300™ |
7022102501 |
Countershaft guard |
| HP300™ |
7022102500 |
Countershaft guard |
| HP300™ |
7033100015 |
Oil flinger |
| HP300™ |
7035912253 |
Housing |
| HP300™ |
1063084500 |
Piston seal |
| HP300™ |
1036833868 |
Pinion |
| HP300™ |
106863366 |
Countershaft |
| HP300™ |
7090228208 |
Gear eccentric assembly |
| HP300™ |
7043358008 |
Gear eccentric assembly |
| HP300™ |
1022073307 |
Inner eccentric bushing |
| HP300™ |
1057612200 |
Upper thrust bearing |
| HP300™ |
1036833869 |
Drive gear |
| HP300™ |
7001619307 |
Pin |
| HP300™ |
N90228115 |
Counterweight assembly |
| HP300™ |
N16200115 |
Counterweight |
| HP300™ |
1038018155 |
Counterweight liner |
| HP300™ |
7090048101 |
Socket assembly |
| HP300™ |
7039608251 |
Socket |
| HP300™ |
7035800600 |
Socket liner |
| HP300™ |
7001619303 |
Pin |
| HP300™ |
7090058000 |
Head assembly |
| HP300™ |
7082404300 |
Head |
| HP300™ |
7024950500 |
Head ball |
| HP300™ |
7015656200 |
Upper head bushing |
| HP300™ |
1022145975 |
Lower head bushing |
| HP300™ |
1003063296 |
Lock nut |
| HP300™ |
1063518725 |
Seal ring |
| HP300™ |
1047098031 |
Shaft key |
| HP300™ |
7090058302 |
Feed plate assembly |
| HP300™ |
7041068005 |
Locking bolt |
| HP300™ |
7065558093 |
Feed cone |
| HP300™ |
7090258000 |
Bowl assembly |
| HP300™ |
7023508200 |
Bowl |
| HP300™ |
1022815005 |
Adjustment cap |
| HP300™ |
1062440045 |
Drive gear |
| HP300™ |
7057500007 |
Gear break motor |
| HP300™ |
7063002250 |
Pinion |
| HP300™ |
1044180340 |
Upper feed hopper |
| HP300™ |
1044180281 |
Lower feed hopper |
| HP300™ |
N55208269 |
Bowl liner |
| HP300™ |
N55308261 |
Mantle |
| HP300™ |
1063914652 |
Torch ring |
| HP300™ |
1019578065 |
Square head bolt |
| HP300™ |
1051483199 |
Spherical nut |
| HP300™ |
1056839413 |
Lock nut |
| HP300™ |
1086342700 |
Wedge |
| HP300™ |
7028450751 |
Square bar |
| HP300™ |
1063917418 |
Bowl adapter ring |
| HP300™ |
7003236883 |
Pulley |
| HP300™ |
7003239269 |
Hub |
| HP300™ |
1047009520 |
Key |
| HP300™ |
7015778300 |
Grooved bushing |
| HP400™ |
1093040131 |
Main frame assembly |
| HP400™ |
1022133692 |
Bushing |
| HP400™ |
1070589788 |
Shim |
| HP400™ |
1070589786 |
Shim |
| HP400™ |
1070589784 |
Shim |
| HP400™ |
1070589782 |
Shim |
| HP400™ |
1057605172 |
Lower thrust washer |
| HP400™ |
1063518943 |
Seal ring |
| HP400™ |
1038067401 |
Arm guard |
| HP400™ |
1048516272 |
Seat liner |
| HP400™ |
N21900352 |
Main frame liner |
| HP400™ |
1068863509 |
Main shaft |
| HP400™ |
N12504018 |
Adjustment ring |
| HP400™ |
1061872992 |
Clamping ring |
| HP400™ |
1061940191 |
Dust shell |
| HP400™ |
1094280065 |
Clamping cylinder |
| HP400™ |
1093040030 |
Tramp release cylinder |
| HP400™ |
N02445271 |
Accumulator |
| HP400™ |
1054268776 |
Clevis pin |
| HP400™ |
1051495302 |
Spherical nut |
| HP400™ |
N90018011 |
Countershaft assembly |
| HP400™ |
1068634887 |
Countershaft |
| HP400™ |
1036831195 |
Pinion |
| HP400™ |
N22102700 |
Countershaft guard |
| HP400™ |
1022062210 |
Countershaft bushing |
| HP400™ |
1045376018 |
Countershaft box |
| HP400™ |
1027471712 |
Cover |
| HP400™ |
1062807443 |
Oil flinger |
| HP400™ |
7090228301 |
Eccentric assembly |
| HP400™ |
1093045000 |
Eccentric sub-assembly |
| HP400™ |
1031136180 |
Eccentric |
| HP400™ |
1022074069 |
Eccentric bushing |
| HP400™ |
1057605169 |
Upper thrust bearing |
| HP400™ |
1036803301 |
Gear |
| HP400™ |
7016200114 |
Counterweight |
| HP400™ |
1038018156 |
Counterweight liner |
| HP400™ |
N90048105 |
Socket assembly |
| HP400™ |
1073814256 |
Socket |
| HP400™ |
N35800601 |
Socket liner |
| HP400™ |
N01619330 |
Pin |
| HP400™ |
7090058015 |
Head assembly |
| HP400™ |
7082404311 |
Head |
| HP400™ |
1057605158 |
Head ball |
| HP400™ |
1022147349 |
Upper head bushing |
| HP400™ |
1022147350 |
Lower head bushing |
| HP400™ |
1063518832 |
Seal ring |
| HP400™ |
N90058315 |
Feed cone |
| HP400™ |
N41060200 |
Lock bolt |
| HP400™ |
1055981158 |
Feed plate |
| HP400™ |
1093040116 |
Bowl assembly |
| HP400™ |
1020053002 |
Bowl |
| HP400™ |
1022815026 |
Adjustment cap |
| HP400™ |
1044180249 |
Upper hopper |
| HP400™ |
1044180343 |
Lower hopper |
| HP400™ |
N55208525 |
Bowl liner |
| HP400™ |
N55308511 |
Mantle |
| HP400™ |
1063437879 |
Bowl adapter ring |
| HP400™ |
1086342846 |
Wedge |
| HP400™ |
1019579056 |
Square head bolt |
| HP400™ |
1051486801 |
Spherical nut |
| HP400™ |
1063915676 |
Torch ring |
| HP400™ |
N68606506 |
Pulley |
| HP400™ |
7003241824 |
Hub |
| HP400™ |
N01605503 |
Key |
| HP500™ |
1093050142 |
Main frame assembly |
| HP500™ |
1033785560 |
Main frame |
| HP500™ |
1022139802 |
Bushing |
| HP500™ |
1070589817 |
Shim |
| HP500™ |
1070589815 |
Shim |
| HP500™ |
1070589813 |
Shim |
| HP500™ |
1070589811 |
Shim |
| HP500™ |
1057605167 |
Lower thrust bearing |
| HP500™ |
1063518950 |
Gland ring |
| HP500™ |
1038069595 |
Arm guard |
| HP500™ |
1048516296 |
Seat liner |
| HP500™ |
1068867278 |
Main shaft |
| HP500™ |
N21900353 |
Main frame liner |
| HP500™ |
N90248025 |
Adjustment ring assembly |
| HP500™ |
N12504019 |
Adjustment ring |
| HP500™ |
1061875592 |
Clamping ring |
| HP500™ |
N81108010 |
Dust shell |
| HP500™ |
1094280065 |
Clamping cylinder assembly |
| HP500™ |
1054351501 |
Main frame pin |
| HP500™ |
1093050058 |
Tramp release cylinder |
| HP500™ |
N02445272 |
Accumulator |
| HP500™ |
1054268776 |
Clevis pin |
| HP500™ |
1093050095 |
Countershaft assembly |
| HP500™ |
1068634890 |
Countershaft |
| HP500™ |
1045376019 |
Countershaft box |
| HP500™ |
1036831527 |
Pinion |
| HP500™ |
1062807442 |
Oil flinger |
| HP500™ |
1027471761 |
Cover |
| HP500™ |
1038067481 |
Countershaft box guard |
| HP500™ |
1038067482 |
Countershaft box guard |
| HP500™ |
N90228024 |
Eccentric assembly |
| HP500™ |
1093055002 |
Eccentric |
| HP500™ |
N90228127 |
Counterweight assembly |
| HP500™ |
1031143420 |
Eccentric |
| HP500™ |
1022074809 |
Eccentric bushing |
| HP500™ |
1057605168 |
Upper thrust bearing |
| HP500™ |
1036831535 |
Gear |
| HP500™ |
N16200123 |
Counterweight |
| HP500™ |
N22072102 |
Counterweight liner |
| HP500™ |
1093050067 |
Socket assembly |
| HP500™ |
1073817084 |
Socket |
| HP500™ |
1048723201 |
Socket liner |
| HP500™ |
N01619334 |
Pin |
| HP500™ |
7090058016 |
Head assembly |
| HP500™ |
7082404310 |
Head |
| HP500™ |
1057605124 |
Head ball |
| HP500™ |
1013340732 |
Strap |
| HP500™ |
1022147321 |
Upper head bushing |
| HP500™ |
N15655252 |
Lower head bushing |
| HP500™ |
1063518930 |
Gland ring |
| HP500™ |
1062440044 |
Drive gear |
| HP500™ |
N57500012 |
Hydraulic motor |
| HP500™ |
N63002253 |
Pinion |
| HP500™ |
N90058314 |
Feed cone |
| HP500™ |
N41060201 |
Lock bolt |
| HP500™ |
1055981159 |
Feed plate |
| HP500™ |
N90258006 |
Bowl assembly |
| HP500™ |
N23508202 |
Bowl |
| HP500™ |
N23455510 |
Adjustment cap |
| HP500™ |
1062440044 |
Drive gear |
| HP500™ |
1093070298 |
Hydraulic motor |
| HP500™ |
N85701305 |
Hopper |
| HP500™ |
1044180284 |
Lower hopper |
| HP500™ |
1048314222 |
Bowl liner |
| HP500™ |
7055308502 |
Mantle |
| HP500™ |
1063437875 |
Bowl adapter ring |
| HP500™ |
1086342866 |
Wedge |
| HP500™ |
1019578985 |
Square head bolt |
| HP500™ |
1051486801 |
Spherical nut |
| HP500™ |
1056839400 |
Lock nut |
| HP500™ |
N68606504 |
Pulley |
| HP500™ |
N68606505 |
Pulley |
| HP500™ |
7003241826 |
Hub |
| HP500™ |
N01605503 |
Key |
| HP800™ |
MM0200329 |
Main frame |
| HP800™ |
1093080129 |
Adjustment ring |
| HP800™ |
1093070001 |
Clamping cylinder |
| HP800™ |
1093070045 |
Cylinder assembly |
| HP800™ |
1093085016 |
Accumulator assembly |
| HP800™ |
1093080219 |
Countershaft box assembly |
| HP800™ |
1093080217 |
Eccentric assembly |
| HP800™ |
1093080001 |
Socket assembly |
| HP800™ |
1093080073 |
Head assembly |
| HP800™ |
1093070190 |
Feed plate assembly |
| HP800™ |
1033785794 |
Main frame |
| HP800™ |
1022139576 |
Bushing |
| HP800™ |
1048517581 |
Frame seat liner |
| HP800™ |
1048517411 |
Main frame liner |
| HP800™ |
1038069733 |
Arm guard |
| HP800™ |
1057612407 |
Thrust bearing |
| HP800™ |
1061877930 |
Adjustment ring |
| HP800™ |
1054440226 |
Main frame pin |
| HP800™ |
1061876265 |
Clamp ring |
| HP800™ |
1066058951 |
Clevis |
| HP800™ |
1054268776 |
Clevis pin |
| HP800™ |
1027471713 |
Cover |
| HP800™ |
1045376433 |
Countershaft box |
| HP800™ |
1022066795 |
Countershaft box bushing |
| HP800™ |
1036831540 |
Pinion |
| HP800™ |
1038069629 |
Inner countershaft box guard |
| HP800™ |
1062807444 |
Oil flinger |
| HP800™ |
1068636577 |
Countershaft |
| HP800™ |
1038069628 |
Outer Countershaft box guard |
| HP800™ |
1031143668 |
Eccentric |
| HP800™ |
1022075464 |
Eccentric bushing |
| HP800™ |
1057612405 |
Thrust bearing |
| HP800™ |
1036831560 |
Gear |
| HP800™ |
1086428470 |
Counterweight |
| HP800™ |
1063917765 |
Counterweight liner |
| HP800™ |
1063518530 |
U seal |
| HP800™ |
1063518785 |
T seal |
| HP800™ |
1073817098 |
Socket |
| HP800™ |
1048724025 |
Socket liner |
| HP800™ |
1042472605 |
Head |
| HP800™ |
1057612434 |
Head ball |
| HP800™ |
1022147723 |
Lower head bushing |
| HP800™ |
1022147711 |
Upper head bushing |
| HP800™ |
1063518520 |
Seal |
| HP800™ |
1019559608 |
Locking bolt |
| HP800™ |
1055981161 |
Feed plate |
| HP800™ |
1048314344 |
Bowl liner |
| HP800™ |
1050143849 |
Mantle |
| HP800™ |
1086343192 |
Wedge |
| HP800™ |
1056839405 |
Lock plate |
| HP800™ |
1019584408 |
Square head bolt |
| HP800™ |
1051490900 |
Spherical nut |
| HP800™ |
1063915673 |
Torch ring |
| HP800™ |
1093080117 |
Bowl assembly |
| HP800™ |
1020055034 |
Bowl |
| HP800™ |
1022819254 |
Adjustment cap |
| HP800™ |
1044180397 |
Hopper |
| HP800™ |
1026187496 |
Feed cone |
| HP800™ |
1059239556 |
Sheave |
| HP800™ |
1073057612 |
Sheave bushing |
| HP800™ |
1059239564 |
Sheave |
| HP800™ |
1073049423 |
Sheave bushing |
| HP800™ |
1037117218 |
Pinion |
| HP800™ |
1062440052 |
Drive ring |
| HP800™ |
1093085034 |
Hydraulic drive motor |
| HP800™ |
MC001135 |
Power unit |
| HP800™ |
MM0216896 |
Remote control |
| HP100™ |
55208000 |
Bowl liner |
| HP100™ |
55208001 |
Bowl liner |
| HP100™ |
55208002 |
Bowl liner |
| HP100™ |
55208003 |
Bowl liner |
| HP100™ |
55208005 |
Bowl liner |
| HP100™ |
55308121 |
Mantle |
| HP100™ |
55308122 |
Mantle |
| HP200™ |
55208140 |
Bowl liner |
| HP200™ |
55208142 |
Bowl liner |
| HP200™ |
55208137 |
Bowl liner |
| HP200™ |
55208139 |
Bowl liner |
| HP200™ |
55208134 |
Bowl liner |
| HP200™ |
55208136 |
Bowl liner |
| HP200™ |
50130813 |
Mantle |
| HP200™ |
55308001 |
Mantle |
| HP200™ |
55208121 |
Bowl liner |
| HP200™ |
55208149 |
Bowl liner |
| HP200™ |
55208151 |
Bowl liner |
| HP200™ |
55208146 |
Bowl liner |
| HP200™ |
55208148 |
Bowl liner |
| HP200™ |
55208143 |
Bowl liner |
| HP200™ |
55208145 |
Bowl liner |
| HP200™ |
55308006 |
Mantle |
| HP200™ |
55308002 |
Mantle |
| HP200™ |
50130815 |
Mantle |
| HP200™ |
55308003 |
Mantle |
| HP300™ |
55208269 |
Bowl liner |
| HP300™ |
55208273 |
Bowl liner |
| HP300™ |
55208268 |
Bowl liner |
| HP300™ |
55208272 |
Bowl liner |
| HP300™ |
55208267 |
Bowl liner |
| HP300™ |
55208271 |
Bowl liner |
| HP300™ |
55208270 |
Bowl liner |
| HP300™ |
55208266 |
Bowl liner |
| HP300™ |
55308261 |
Mantle |
| HP300™ |
55308262 |
Mantle |
| HP300™ |
55308263 |
Mantle |
| HP300™ |
55308252 |
Mantle |
| HP300™ |
55208265 |
Bowl liner |
| HP300™ |
55208277 |
Bowl liner |
| HP300™ |
55208264 |
Bowl liner |
| HP300™ |
55208276 |
Bowl liner |
| HP300™ |
55208263 |
Bowl liner |
| HP300™ |
55208275 |
Bowl liner |
| HP300™ |
55208262 |
Bowl liner |
| HP300™ |
55208274 |
Bowl liner |
| HP300™ |
55308260 |
Mantle |
| HP300™ |
50132123 |
Mantle |
| HP300™ |
55308264 |
Mantle |
| HP300™ |
55308254 |
Mantle |
| HP300™ |
55308261 |
Mantle |
| HP300™ |
55308262 |
Mantle |
| HP400™ |
55208382 |
Bowl liner |
| HP400™ |
55208383 |
Bowl liner |
| HP400™ |
55208525 |
Bowl liner |
| HP400™ |
55208398 |
Bowl liner |
| HP400™ |
55208400 |
Bowl liner |
| HP400™ |
66664404 |
Bowl liner |
| HP400™ |
66664405 |
Bowl liner |
| HP400™ |
55208522 |
Bowl liner |
| HP400™ |
55208524 |
Bowl liner |
| HP400™ |
66664406 |
Bowl liner |
| HP400™ |
66664409 |
Bowl liner |
| HP400™ |
55308381 |
Mantle |
| HP400™ |
55308384 |
Mantle |
| HP400™ |
55208387 |
Bowl liner |
| HP400™ |
55208396 |
Bowl liner |
| HP400™ |
55208385 |
Bowl liner |
| HP400™ |
55208386 |
Bowl liner |
| HP400™ |
48300032 |
Bowl liner |
| HP400™ |
55208394 |
Bowl liner |
| HP400™ |
48300031 |
Bowl liner |
| HP400™ |
55208393 |
Bowl liner |
| HP400™ |
55308383 |
Mantle |
| HP400™ |
55308386 |
Mantle |
| HP400™ |
55308382 |
Mantle |
| HP400™ |
55308385 |
Mantle |
| HP400™ |
55308282 |
Mantle |
| HP500™ |
55208502 |
Bowl liner |
| HP500™ |
55208504 |
Bowl liner |
| HP500™ |
48314227 |
Bowl liner |
| HP500™ |
55208512 |
Bowl liner |
| HP500™ |
48314236 |
Bowl liner |
| HP500™ |
55208514 |
Bowl liner |
| HP500™ |
66664501 |
Bowl liner |
| HP500™ |
66664502 |
Bowl liner |
| HP500™ |
66664505 |
Bowl liner |
| HP500™ |
66664507 |
Bowl liner |
| HP500™ |
48314240 |
Bowl liner |
| HP500™ |
55208513 |
Bowl liner |
| HP500™ |
66664503 |
Bowl liner |
| HP500™ |
66664504 |
Bowl liner |
| HP500™ |
66664508 |
Bowl liner |
| HP500™ |
66664509 |
Bowl liner |
| HP500™ |
55308501 |
Mantle |
| HP500™ |
55308503 |
Mantle |
| HP500™ |
55308514 |
Mantle |
| HP500™ |
55308516 |
Mantle |
| HP500™ |
66663502 |
Mantle |
| HP500™ |
66663503 |
Mantle |
| HP500™ |
55208505 |
Bowl liner |
| HP500™ |
55208509 |
Bowl liner |
| HP500™ |
55208510 |
Bowl liner |
| HP500™ |
55208511 |
Bowl liner |
| HP500™ |
48314219 |
Bowl liner |
| HP500™ |
55208518 |
Bowl liner |
| HP500™ |
48314222 |
Bowl liner |
| HP500™ |
55208517 |
Bowl liner |
| HP500™ |
55308506 |
Mantle |
| HP500™ |
55308507 |
Mantle |
| HP500™ |
55308502 |
Mantle |
| HP500™ |
55308504 |
Mantle |
| HP700™ |
48314369 |
Bowl liner |
| HP700™ |
48314346 |
Bowl liner |
| HP700™ |
48314347 |
Bowl liner |
| HP700™ |
48314318 |
Bowl liner |
| HP700™ |
48314345 |
Bowl liner |
| HP700™ |
48314319 |
Bowl liner |
| HP700™ |
48314356 |
Bowl liner |
| HP700™ |
48314320 |
Bowl liner |
| HP700™ |
48314344 |
Bowl liner |
| HP700™ |
50143849 |
Mantle |
| HP700™ |
48314350 |
Bowl liner |
| HP700™ |
48314312 |
Bowl liner |
| HP700™ |
48314370 |
Bowl liner |
| HP700™ |
48314367 |
Bowl liner |
| HP700™ |
48314349 |
Bowl liner |
| HP700™ |
48314310 |
Bowl liner |
| HP700™ |
48314348 |
Bowl liner |
| HP700™ |
48314315 |
Bowl liner |
| HP700™ |
50143811 |
Mantle |
| HP700™ |
50143860 |
Mantle |
| HP700™ |
50143810 |
Mantle |
| HP800™ |
48314360 |
Bowl liner |
| HP800™ |
48314369 |
Bowl liner |
| HP800™ |
48314346 |
Bowl liner |
| HP800™ |
48314347 |
Bowl liner |
| HP800™ |
48314361 |
Bowl liner |
| HP800™ |
48314359 |
Bowl liner |
| HP800™ |
48314345 |
Bowl liner |
| HP800™ |
48314362 |
Bowl liner |
| HP800™ |
48314356 |
Bowl liner |
| HP800™ |
48314344 |
Bowl liner |
| HP800™ |
19584408 |
Mantle |
| HP800™ |
19584409 |
Mantle |
| HP800™ |
48314350 |
Bowl liner |
| HP800™ |
48314363 |
Bowl liner |
| HP800™ |
48314370 |
Bowl liner |
| HP800™ |
48314349 |
Bowl liner |
| HP800™ |
48314364 |
Bowl liner |
| HP800™ |
48314348 |
Bowl liner |
| HP800™ |
48314365 |
Bowl liner |
| HP800™ |
19584412 |
Mantle |
| HP800™ |
19584409 |
Mantle |
| Guaranteed to fit, perform and long wear life |
Shenyang Powerups Machinery Co., Ltd, located in Shenyang of northern China, is a global provider of process solutions for a variety of industries including mineral processing, aggregate processing, coal mining, etc. It is a manufacturing company of machinery and parts specially for mineral and aggregate processing.
Shenyang Powerups Machinery Co., Ltd is committed to designing, manufacturing and maintaining cone crusher, jaw crusher, impact crusher, feeder, screen and washing equipment, and it's also a great resource of premium replacement parts for HP Series™ cone crusher, GP Series™ cone crusher, MP Series™ cone crusher, C Series™ jaw crusher, Symons® cone crusher, Gyradisc® cone crusher, Omnicone® cone crusher, CH/CS cone crusher, etc. Powerups has large stock of parts for the leading models of crushers to meet the specific needs of each customer.
Powerups upholds the highest standards for engineering and manufacturing to incorporate all the advanced technology in the designs of our crushers, feeders, screens, washers, etc. In addition, it is able to design and manufacture complete crushing plant, portable crushing plant. Besides, the company operates with its own highly qualified management team to continuously improve the quality of casting, machining process, parts inspection in order to provide long wear life.
Powerups' process equipment and systems are proven in mining operation, with installation in over 20 countries around the world including United States of America, Canada, Chile, Peru, Colombia, Mexico, Greece, Russia, Turkey, Australia, New Zealand, Saudi Arabia, Thailand, Indonesia, Cambodia, Malaysia, Vietnam, etc. Powerups is ideally positioned to deliver high quality and competitive solutions to projects anywhere in the world.
Our Mission: Let's Make Things Better
HP200 Cone Crusher: An In-depth Look at Lower Mantle 55308002, Bowl Liner and Other Manganese Wear Parts
The HP200 Cone Crusher has earned a prominent position in the field of mineral processing and aggregate production, thanks to its superior crushing efficiency, reliable performance and adaptability to various harsh working conditions. At the core of this high-performance equipment are several key wear parts, among which the Lower Mantle 55308002, bowl liner and other manganese-based components are crucial. These parts are not only the direct participants in the crushing process but also the key factors affecting the crusher's production efficiency, product quality and operating costs. This article will conduct a comprehensive and in-depth analysis of these wear parts, covering their design characteristics, material selection, working principles, wear mechanisms, maintenance strategies and market conditions, aiming to fully demonstrate their important role in the operation of the HP200 Cone Crusher.
I. Overview of HP200 Cone Crusher
The HP200 Cone Crusher is a high-efficiency crushing equipment developed by well-known manufacturers in the industry, mainly used for secondary and tertiary crushing operations. It is capable of processing a variety of hard materials, such as granite, basalt, iron ore and limestone, and can produce high-quality aggregates with uniform particle size, which are widely used in construction, road construction, railway construction and other fields.
The working principle of the HP200 Cone Crusher is based on the compression crushing method. The material is fed into the crushing chamber from the top, and under the action of the rotating lower mantle and the fixed bowl liner, it is continuously compressed and crushed until it meets the required particle size and is discharged from the bottom of the crushing chamber. The crushing process involves strong mechanical interactions, including compression, shearing and impact, which puts forward high requirements on the performance and durability of the wear parts.
The performance advantages of the HP200 Cone Crusher are mainly reflected in the following aspects: first, it has a large processing capacity, which can meet the needs of large-scale production; second, the product particle size is adjustable, and the closed-side setting can be flexibly adjusted according to production requirements; third, the structure is compact, the operation is stable, and the failure rate is low. However, these advantages can only be fully exerted if the wear parts are in good working condition. Therefore, understanding the characteristics and maintenance methods of the Lower Mantle 55308002, bowl liner and other manganese wear parts is of great significance for ensuring the normal operation of the HP200 Cone Crusher.
II. Manganese Materials: The Ideal Choice for HP200 Wear Parts
Manganese materials, especially high-manganese steel, are the preferred materials for the wear parts of the HP200 Cone Crusher, and their unique properties make them irreplaceable in the field of crushing. High-manganese steel generally contains 11% - 14% manganese, 1.0% - 1.4% carbon, and a small amount of other alloying elements such as chromium and nickel. This material has excellent toughness and work-hardening ability, which is the key to its ability to withstand severe wear.
The work-hardening property of high-manganese steel is particularly important for wear parts. When the material is subjected to strong impact and compression during the crushing process, the surface layer of the manganese steel will rapidly undergo plastic deformation, and the austenite structure will transform into martensite, resulting in a significant increase in surface hardness, which can reach 500 - 600 HB, while the core remains good toughness. This characteristic allows the wear parts to have both high wear resistance on the surface and strong impact resistance inside, which can effectively resist the wear and impact caused by hard materials.
In addition to work-hardening, high-manganese steel also has good weldability and machinability, which is convenient for the manufacturing and maintenance of wear parts. With the continuous development of material science, the performance of manganese materials has been further improved. Some new manganese alloys add elements such as molybdenum and vanadium to improve the high-temperature strength and wear resistance of the material, making it more suitable for the high-temperature and high-wear working environment of the HP200 Cone Crusher.
III. Lower Mantle 55308002: Design, Function and Characteristics
A. Design Features
The Lower Mantle 55308002 is a key rotating wear part in the HP200 Cone Crusher, which is installed on the eccentric shaft and rotates with the shaft to realize the crushing of materials. Its design has been carefully calculated and optimized to meet the requirements of the crushing process.
In terms of structure, the Lower Mantle 55308002 is generally cone-shaped, and its outer surface is matched with the inner surface of the bowl liner to form a crushing cavity with a certain gap. The part number 55308002 indicates that it is a specific model designed for the HP200 Cone Crusher, ensuring precise coordination with other components.
The key design features of the Lower Mantle 55308002 include the following aspects:
- Reasonable cone angle: The cone angle is designed according to the physical properties of the crushed material and the required product size. A proper cone angle can ensure that the material is fully crushed in the crushing cavity and smoothly discharged.
- Reinforced structure at the bottom: The connection part with the eccentric shaft is reinforced to withstand the huge torque and axial force generated during rotation.
- Smooth working surface: The outer working surface is to ensure smoothness, which can reduce the friction between the material and the mantle, and at the same time, it is conducive to the work-hardening of the surface during the working process.
The manufacturing process of the Lower Mantle 55308002 is very strict. It is made of high-quality high-manganese steel through casting, forging and other processes. After forming, it needs to undergo a series of quality inspections, such as ultrasonic flaw detection, hardness testing and dimensional measurement, to ensure that its performance meets the design requirements.
B. Function in the Crushing Process
The Lower Mantle 55308002 plays a vital role in the crushing process of the HP200 Cone Crusher. Its main functions are as follows:
- Providing crushing force: Driven by the eccentric shaft, the Lower Mantle 55308002 makes a circular motion around the axis, continuously approaching and leaving the bowl liner. When approaching the bowl liner, the gap between them decreases, and the material is compressed and crushed by the huge force.
- Guiding material movement: The cone-shaped surface of the lower mantle guides the material to move from the upper part of the crushing cavity to the lower part, ensuring that the material is fully crushed in the process of movement.
- Maintaining crushing cavity shape: The relative position and shape of the lower mantle and the bowl liner determine the shape of the crushing cavity. A stable and reasonable crushing cavity shape is the key to ensuring uniform product particle size.
The working performance of the Lower Mantle 55308002 directly affects the crushing effect of the HP200 Cone Crusher. If the lower mantle is worn or damaged, it will lead to an increase in the gap of the crushing cavity, a decrease in crushing force, and thus a decrease in product quality and production efficiency. In severe cases, it may even cause vibration and noise of the equipment, affecting the normal operation of the entire production line.
IV. Bowl Liner: The Partner of Lower Mantle 55308002
A. Structural Design
The bowl liner is a fixed wear part in the HP200 Cone Crusher, which is installed in the upper frame of the crusher and forms a closed crushing cavity with the Lower Mantle 55308002. Its structural design is closely matched with the lower mantle to ensure the smooth progress of the crushing process.
The bowl liner is generally in the shape of a circular truncated cone, with a large upper part and a small lower part. Its inner surface is processed into a special shape, which is compatible with the outer surface of the lower mantle. The design of the bowl liner's inner surface is crucial, as it directly affects the material's movement trajectory and crushing efficiency.
Some bowl liners are designed with grooves or ribs on the inner surface. These structures can increase the friction between the material and the bowl liner, prevent the material from sliding, and make the material more fully crushed. At the same time, the grooves and ribs can also play a role in guiding the material, ensuring that the material moves in an orderly manner in the crushing cavity.
The bowl liner is also made of high-manganese steel, which has good wear resistance and impact resistance. Its thickness is designed according to the wear degree of different parts, with thicker thickness in the parts that are prone to wear, such as the lower part of the bowl liner, to extend its service life.
B. Coordination with Lower Mantle 55308002
The bowl liner and the Lower Mantle 55308002 are a pair of closely coordinated partners, and their good cooperation is the basis for ensuring the efficient operation of the HP200 Cone Crusher. The coordination between them is mainly reflected in the following aspects:
- Gap control: The gap between the bowl liner and the Lower Mantle 55308002, especially the closed-side gap, is an important parameter affecting the product particle size. By adjusting the position of the bowl liner or the lower mantle, the size of the gap can be controlled to meet the requirements of different product particle sizes.
- Force balance: During the crushing process, the material is subjected to the combined force of the bowl liner and the lower mantle. The reasonable structural design of the two can ensure that the force on the material is uniform, avoiding local excessive force or insufficient force.
- Wear coordination: The bowl liner and the Lower Mantle 55308002 have similar wear rates, which can ensure that the gap between them remains stable for a long time. If one of them wears too fast, it will cause the gap to change, affecting the crushing effect.
The bowl liner and the Lower Mantle 55308002 work together to complete the crushing task. Their performance and wear status are interdependent. Therefore, in the process of use and maintenance, it is necessary to pay attention to the coordination of the two, and replace them in time when necessary to ensure the normal operation of the crusher.
V. Wear Mechanism of Manganese Wear Parts
A. Types of Wear
The Lower Mantle 55308002, bowl liner and other manganese wear parts in the HP200 Cone Crusher are subject to various forms of wear during work, mainly including the following types:
- Abrasive wear: This is the most common form of wear for manganese wear parts. When the material is crushed, the hard particles in the material slide and rub on the surface of the wear parts, causing the surface material to be gradually worn away. The degree of abrasive wear is related to the hardness of the material, the particle size and the relative speed between the material and the wear parts.
- Impact wear: When large pieces of material fall into the crushing cavity or the material is crushed, it will have a strong impact on the surface of the wear parts. This impact will cause plastic deformation and fatigue damage on the surface of the wear parts, and over time, it will lead to the formation of pits and cracks on the surface.
- Adhesive wear: Under the action of high temperature and high pressure during the crushing process, the surface of the wear parts and the material may undergo local adhesion. When the two separate, the surface material will be torn, resulting in adhesive wear. This kind of wear is more likely to occur when the crushing cavity is lack of material or the working temperature is too high.
- Corrosive wear: In some special working environments, such as when processing materials containing corrosive substances or in a humid environment, the surface of the manganese wear parts will be corroded. Corrosion will reduce the surface hardness of the wear parts, accelerate the occurrence of other forms of wear, and shorten the service life of the wear parts.
B. Factors Affecting Wear
The wear of the Lower Mantle 55308002, bowl liner and other manganese wear parts is affected by many factors, which can be roughly divided into internal factors and external factors.
Internal factors mainly refer to the material properties and structural design of the wear parts. The chemical composition, microstructure and mechanical properties of manganese steel directly determine its wear resistance. For example, high-manganese steel with a reasonable manganese content has better work-hardening ability and wear resistance. The structural design of the wear parts, such as the shape, thickness and surface treatment, also affects the wear degree. A reasonable structure can make the wear uniform and reduce the local excessive wear.
External factors include the properties of the crushed material, operating parameters and working environment. The hardness, abrasiveness and particle size of the material have a significant impact on the wear of the wear parts. The harder and more abrasive the material, the faster the wear of the wear parts. The operating parameters of the crusher, such as the rotating speed, closed-side setting and feeding amount, also affect the wear. A too high rotating speed or a too small closed-side setting will increase the impact and friction between the material and the wear parts, accelerating wear. The working environment, such as temperature, humidity and the presence of corrosive substances, also plays a role in the wear of the wear parts.
VI. Maintenance and Replacement of Wear Parts
A. Daily Maintenance Measures
To reduce the wear of the Lower Mantle 55308002, bowl liner and other manganese wear parts and extend their service life, daily maintenance is essential. The main maintenance measures are as follows:
- Regular inspection: Regularly stop the machine to inspect the wear parts, check for cracks, deformation, wear and other conditions. For the Lower Mantle 55308002 and bowl liner, measure their thickness and the gap of the crushing cavity, and record the inspection results. Through regular inspection, potential problems can be found in time and dealt with.
- Lubrication management: Ensure that the lubrication system of the HP200 Cone Crusher works normally, and add lubricating oil according to the specified type and amount. Good lubrication can reduce the friction between the moving parts, reduce the working temperature, and thus reduce the wear of the wear parts.
- Feeding control: Maintain a stable and uniform feeding, avoid excessive or insufficient feeding. Excessive feeding will increase the load of the crusher, cause blockage, and accelerate the wear of the wear parts; insufficient feeding will lead to idle running of the crusher, increase the probability of metal-to-metal contact between the wear parts, and cause adhesive wear.
- Adjustment of operating parameters: According to the properties of the crushed material and the production requirements, reasonably adjust the operating parameters of the crusher, such as rotating speed and closed-side setting. Optimizing the operating parameters can reduce the wear of the wear parts while ensuring the product quality and production efficiency.
- Cleaning work: After the shutdown, clean the crushing cavity and the surface of the wear parts in time to remove the residual material and debris. This can prevent the residual material from corroding the wear parts and avoid the abrasive particles from causing secondary wear during the next startup.
B. Replacement Process and Precautions
When the wear parts such as the Lower Mantle 55308002 and bowl liner are worn to a certain extent, they must be replaced in time to avoid affecting the normal operation of the HP200 Cone Crusher. The replacement process is as follows:
- Preparation work: Before replacement, stop the machine and cut off the power supply to ensure the safety of the operators. Prepare the necessary tools, such as hoists, wrenches and measuring instruments, and check whether the new wear parts are intact and meet the installation requirements.
- Removal of old parts: First, remove the upper components of the crusher that hinder the replacement of the wear parts, such as the feed hopper. Then, use a hoist to lift the old Lower Mantle 55308002 and remove it from the eccentric shaft. For the bowl liner, loosen the fixing bolts and take it out of the upper frame. During the removal process, be careful not to damage other components of the crusher.
- Installation of new parts: Clean the installation position of the new wear parts, remove the rust, debris and old gaskets. Then, install the new bowl liner into the upper frame and tighten the fixing bolts according to the specified torque. Install the new Lower Mantle 55308002 on the eccentric shaft, ensuring that it is installed in place and firmly fixed.
- Adjustment and testing: After installing the new wear parts, adjust the gap between the bowl liner and the Lower Mantle 55308002 according to the production requirements. Then, carry out a no-load test run to check whether the crusher runs smoothly, whether there is abnormal noise or vibration. After the no-load test run is normal, carry out a load test run, and adjust the operating parameters according to the test results.
When replacing the wear parts, the following precautions should be noted:
- Choose the right wear parts: When purchasing new wear parts, select products that meet the specifications and quality requirements of the HP200 Cone Crusher. It is advisable to choose products from well-known manufacturers to ensure their performance and service life.
- Pay attention to installation accuracy: The installation accuracy of the wear parts directly affects their working performance and service life. During installation, ensure that the position of the wear parts is correct, the fixing is firm, and the gap between the bowl liner and the Lower Mantle 55308002 meets the requirements.
- Follow the replacement sequence: Replace the wear parts in accordance with the specified sequence and steps to avoid damage to the equipment caused by improper operation.
- Do a good job in post-replacement maintenance: After replacing the wear parts, clean the work site, check whether all tools are collected, and record the replacement time and related parameters for future reference.
All brands names, model names or parts numbers are owned by their respective manufacturers. Powerups, has no affiliation with the original equipment manufacturer. These terms are used for reference and identification purpose only, all parts are manufactured by, for and warranted by Powerups.
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