Premium Parts for HP Series™ Cone Crusher
Powerups has been specializing in manufacturing premium quality aftermarket wear and replacement parts since 1990s, providing more competitive parts and service than typical parts suppliers in the world. In most of cases, we have the parts on shelf or castings in stock, which effectively shortens the lead time. We supply premium quality wear parts and spare parts such as mantle, bowl liner, eccentric, bushings, counterweight, head, adjustment ring, mainframe, etc. to cover all models of HP100™ cone crusher, HP200™ cone crusher, HP300™ cone crusher, HP400™ cone crusher, HP500™ cone crusher and HP800™ cone crusher. In addition, Powerups offers full line of quality parts aftermarket to cover Symons® cone crusher, Gyradisc® cone crusher, GP Series™ cone crusher, C Series™ jaw crusher, MP Series™ cone crusher, Omnicone Series® cone crusher , CH™ and CS™ cone crusher.
HP200 Cone Crusher Wear Parts Upper Mantle 55308006
- Mainframe
- Arm guard
- Mainshaft
- Thrust washer
- U-seal
- Mainframe liner
- Socket
- Pins
- Bolts
- Socket liner
- Adjustment ring
- Clamping ring
- Mainframe pins
- Dust seal
- Head
- Head ball
- Upper head bushing
- T-seal
- Lower head bushing
- Countershaft box guard
- Countershaft box
- Oil flinger
- Oil flinger cover
- Countershaft
- Countershaft bushing
- Pinion
- Locking bolt
- Feed plate
- Screw
- Torch ring
- Hydraulic drive adjustment
- Tramp release cylinder
- Accumulator
- Clamping cylinder
- Bowl
- Adjustment ring gear
- Feed hopper
- Adjustment cap
- Eccentric
- Counterweight guard
- Thrust bearing
- Gear
- Counterweight
- Eccentric bushing
HP Cone Crusher Parts Manual
| Model |
Part Number |
Description |
| HP100™ |
7018307008 |
Main frame |
| HP100™ |
7021900200 |
Main frame liner |
| HP100™ |
7022102001 |
Arm guard |
| HP100™ |
7022102000 |
Countershaft arm guard |
| HP100™ |
7013308500 |
Main shaft |
| HP100™ |
7074129000 |
Lower thrust bearing |
| HP100™ |
7053128252 |
Seal ring |
| HP100™ |
7053128253 |
Seal ring |
| HP100™ |
7015554502 |
Bushing |
| HP100™ |
7015604504 |
Countershaft bushing |
| HP100™ |
7084101513 |
Seat liner |
| HP100™ |
7012504004 |
Adjustment ring |
| HP100™ |
N12030502 |
Clamping ring |
| HP100™ |
7088010082 |
Tramp release cylinder |
| HP100™ |
N02445269 |
Accumulator |
| HP100™ |
7013355750 |
Countershaft |
| HP100™ |
7063002401 |
Pinion |
| HP100™ |
7074100121 |
Lock washer |
| HP100™ |
7033100017 |
Oil flinger |
| HP100™ |
707861000 |
Piston seal |
| HP100™ |
7035912255 |
Cover |
| HP100™ |
7043358005 |
Eccentric |
| HP100™ |
7015655250 |
Inner eccentric bushing |
| HP100™ |
7074129001 |
Upper thrust bearing |
| HP100™ |
7035410600 |
Drive gear |
| HP100™ |
7016200106 |
Counterweight |
| HP100™ |
7022072500 |
Counterweight liner |
| HP100™ |
7039608500 |
Socket |
| HP100™ |
N82404327 |
Head |
| HP100™ |
7024950501 |
Head ball |
| HP100™ |
70156562902 |
Head bushing |
| HP100™ |
7053125500 |
Seal ring |
| HP100™ |
7041068004 |
Lock bolt |
| HP100™ |
7065558000 |
Feed cone |
| HP100™ |
N23508401 |
Bowl |
| HP100™ |
N23455516 |
Adjustment cap |
| HP100™ |
7035410601 |
Drive gear |
| HP100™ |
7057500003 |
Gear break motor |
| HP100™ |
7055208001 |
Bowl liner |
| HP100™ |
7055308121 |
Mantle |
| HP100™ |
7012080200 |
Torch ring |
| HP100™ |
7032902500 |
Wedge |
| HP100™ |
7045600100 |
Nut lock |
| HP100™ |
7085701300 |
Lower feed hopper |
| HP100™ |
7085728150 |
Upper feed hopper |
| HP100™ |
80213061000 |
Sheave |
| HP100™ |
80213062501 |
Bushing |
| HP100™ |
80401641000 |
Key |
| HP200™ |
7018307007 |
Main frame |
| HP200™ |
1048512826 |
Main frame liner |
| HP200™ |
1038067315 |
Arm guard |
| HP200™ |
7022102250 |
Countershaft guard |
| HP200™ |
7013308001 |
Main shaft |
| HP200™ |
1070588726 |
Shim |
| HP200™ |
1070588724 |
Shim |
| HP200™ |
1070588722 |
Shim |
| HP200™ |
1070588720 |
Shim |
| HP200™ |
1057612102 |
Lower thrust bearing |
| HP200™ |
1063518780 |
U-seal |
| HP200™ |
1054440195 |
Main frame pin |
| HP200™ |
1022061401 |
Countershaft bushing |
| HP200™ |
1048516271 |
Frame seat liner |
| HP200™ |
7012504003 |
Adjustment ring |
| HP200™ |
1094260037 |
Clamping cylinder |
| HP200™ |
7088010081 |
Tramp release cylinder |
| HP200™ |
N02445269 |
Accumulator |
| HP200™ |
1054268448 |
Axle |
| HP200™ |
7080200501 |
Protective bellows |
| HP200™ |
7012504003 |
Adjustment ring |
| HP200™ |
1061871913 |
Clamping ring |
| HP200™ |
7081108007 |
Dust shell |
| HP200™ |
1022130524 |
Bushing |
| HP200™ |
1068634853 |
Countershaft |
| HP200™ |
1036829635 |
Pinion |
| HP200™ |
1056835500 |
Lock washer |
| HP200™ |
7033100016 |
Oil flinger |
| HP200™ |
1063083600 |
Piston seal |
| HP200™ |
7035912254 |
Cover |
| HP200™ |
7090228204 |
Gear eccentric assembly |
| HP200™ |
7043358004 |
Eccentric |
| HP200™ |
1022072951 |
Inner eccentric bushing |
| HP200™ |
1057602103 |
Upper thrust bearing |
| HP200™ |
1036829652 |
Drive gear |
| HP200™ |
N90228114 |
Counterweight assembly |
| HP200™ |
N16200121 |
Counterweight |
| HP200™ |
7022072000 |
Counterweight liner |
| HP200™ |
1093020078 |
Socket assembly |
| HP200™ |
1073810178 |
Socket |
| HP200™ |
1048721001 |
Socket liner |
| HP200™ |
7090058013 |
Head assembly |
| HP200™ |
7082404309 |
Head |
| HP200™ |
1057612000 |
Head ball |
| HP200™ |
1022145719 |
Upper head bushing |
| HP200™ |
1022145730 |
Lower head bushing |
| HP200™ |
1063518480 |
T-joint |
| HP200™ |
7090058303 |
Feed cone |
| HP200™ |
7041068006 |
Lock bolt |
| HP200™ |
7065558050 |
Feed cone |
| HP200™ |
7023508000 |
Bowl |
| HP200™ |
1022814802 |
Adjustment cap |
| HP200™ |
1062440046 |
Drive gear |
| HP200™ |
7063002250 |
Pinion |
| HP200™ |
7057500007 |
Gear break motor |
| HP200™ |
1044180300 |
Upper feed hopper |
| HP200™ |
1044180301 |
Lower feed hopper |
| HP200™ |
N55208149 |
Bowl liner |
| HP200™ |
1050130815 |
Mantle |
| HP200™ |
1063914005 |
Torch ring |
| HP200™ |
1086342201 |
Wedge |
| HP200™ |
1056839385 |
Lock nut |
| HP200™ |
7088463250 |
Square head bolt |
| HP200™ |
1051483199 |
Spherical nut |
| HP200™ |
7028450751 |
Square bar |
| HP200™ |
80212946000 |
Sheave |
| HP200™ |
80314102501 |
Bushing |
| HP200™ |
80400471000 |
Key |
| HP200™ |
80413284000 |
Sleeve |
| HP300™ |
7090008015 |
Main frame assembly |
| HP300™ |
7018307006 |
Main frame |
| HP300™ |
7021900301 |
Main frame liner |
| HP300™ |
7013308252 |
Main shaft |
| HP300™ |
1054350025 |
Main frame pin |
| HP300™ |
1057602250 |
Lower thrust bearing |
| HP300™ |
1070587740 |
Shim |
| HP300™ |
1070587739 |
Shim |
| HP300™ |
1070587738 |
Shim |
| HP300™ |
1070587737 |
Shim |
| HP300™ |
1063518815 |
Seal ring |
| HP300™ |
7022102502 |
Arm guard |
| HP300™ |
1048514410 |
Frame seat liner |
| HP300™ |
7090248005 |
Adjustment ring assembly |
| HP300™ |
7012504002 |
Adjustment ring |
| HP300™ |
1061873757 |
Clamping ring |
| HP300™ |
1094280065 |
Clamping cylinder assembly |
| HP300™ |
7081108004 |
Dust shell |
| HP300™ |
1022130525 |
Bushing |
| HP300™ |
1093030108 |
Tramp release cylinder |
| HP300™ |
N02445269 |
Accumulator |
| HP300™ |
1054268497 |
Axle |
| HP300™ |
1051495225 |
Spherical nut |
| HP300™ |
7001563272 |
Hexagonal nut |
| HP300™ |
7090018004 |
Countershaft assembly |
| HP300™ |
7090018003 |
Countershaft pinion assembly |
| HP300™ |
1022063300 |
Countershaft bushing |
| HP300™ |
7053200006 |
O ring |
| HP300™ |
7023408201 |
Countershaft box |
| HP300™ |
7022102501 |
Countershaft guard |
| HP300™ |
7022102500 |
Countershaft guard |
| HP300™ |
7033100015 |
Oil flinger |
| HP300™ |
7035912253 |
Housing |
| HP300™ |
1063084500 |
Piston seal |
| HP300™ |
1036833868 |
Pinion |
| HP300™ |
106863366 |
Countershaft |
| HP300™ |
7090228208 |
Gear eccentric assembly |
| HP300™ |
7043358008 |
Gear eccentric assembly |
| HP300™ |
1022073307 |
Inner eccentric bushing |
| HP300™ |
1057612200 |
Upper thrust bearing |
| HP300™ |
1036833869 |
Drive gear |
| HP300™ |
7001619307 |
Pin |
| HP300™ |
N90228115 |
Counterweight assembly |
| HP300™ |
N16200115 |
Counterweight |
| HP300™ |
1038018155 |
Counterweight liner |
| HP300™ |
7090048101 |
Socket assembly |
| HP300™ |
7039608251 |
Socket |
| HP300™ |
7035800600 |
Socket liner |
| HP300™ |
7001619303 |
Pin |
| HP300™ |
7090058000 |
Head assembly |
| HP300™ |
7082404300 |
Head |
| HP300™ |
7024950500 |
Head ball |
| HP300™ |
7015656200 |
Upper head bushing |
| HP300™ |
1022145975 |
Lower head bushing |
| HP300™ |
1003063296 |
Lock nut |
| HP300™ |
1063518725 |
Seal ring |
| HP300™ |
1047098031 |
Shaft key |
| HP300™ |
7090058302 |
Feed plate assembly |
| HP300™ |
7041068005 |
Locking bolt |
| HP300™ |
7065558093 |
Feed cone |
| HP300™ |
7090258000 |
Bowl assembly |
| HP300™ |
7023508200 |
Bowl |
| HP300™ |
1022815005 |
Adjustment cap |
| HP300™ |
1062440045 |
Drive gear |
| HP300™ |
7057500007 |
Gear break motor |
| HP300™ |
7063002250 |
Pinion |
| HP300™ |
1044180340 |
Upper feed hopper |
| HP300™ |
1044180281 |
Lower feed hopper |
| HP300™ |
N55208269 |
Bowl liner |
| HP300™ |
N55308261 |
Mantle |
| HP300™ |
1063914652 |
Torch ring |
| HP300™ |
1019578065 |
Square head bolt |
| HP300™ |
1051483199 |
Spherical nut |
| HP300™ |
1056839413 |
Lock nut |
| HP300™ |
1086342700 |
Wedge |
| HP300™ |
7028450751 |
Square bar |
| HP300™ |
1063917418 |
Bowl adapter ring |
| HP300™ |
7003236883 |
Pulley |
| HP300™ |
7003239269 |
Hub |
| HP300™ |
1047009520 |
Key |
| HP300™ |
7015778300 |
Grooved bushing |
| HP400™ |
1093040131 |
Main frame assembly |
| HP400™ |
1022133692 |
Bushing |
| HP400™ |
1070589788 |
Shim |
| HP400™ |
1070589786 |
Shim |
| HP400™ |
1070589784 |
Shim |
| HP400™ |
1070589782 |
Shim |
| HP400™ |
1057605172 |
Lower thrust washer |
| HP400™ |
1063518943 |
Seal ring |
| HP400™ |
1038067401 |
Arm guard |
| HP400™ |
1048516272 |
Seat liner |
| HP400™ |
N21900352 |
Main frame liner |
| HP400™ |
1068863509 |
Main shaft |
| HP400™ |
N12504018 |
Adjustment ring |
| HP400™ |
1061872992 |
Clamping ring |
| HP400™ |
1061940191 |
Dust shell |
| HP400™ |
1094280065 |
Clamping cylinder |
| HP400™ |
1093040030 |
Tramp release cylinder |
| HP400™ |
N02445271 |
Accumulator |
| HP400™ |
1054268776 |
Clevis pin |
| HP400™ |
1051495302 |
Spherical nut |
| HP400™ |
N90018011 |
Countershaft assembly |
| HP400™ |
1068634887 |
Countershaft |
| HP400™ |
1036831195 |
Pinion |
| HP400™ |
N22102700 |
Countershaft guard |
| HP400™ |
1022062210 |
Countershaft bushing |
| HP400™ |
1045376018 |
Countershaft box |
| HP400™ |
1027471712 |
Cover |
| HP400™ |
1062807443 |
Oil flinger |
| HP400™ |
7090228301 |
Eccentric assembly |
| HP400™ |
1093045000 |
Eccentric sub-assembly |
| HP400™ |
1031136180 |
Eccentric |
| HP400™ |
1022074069 |
Eccentric bushing |
| HP400™ |
1057605169 |
Upper thrust bearing |
| HP400™ |
1036803301 |
Gear |
| HP400™ |
7016200114 |
Counterweight |
| HP400™ |
1038018156 |
Counterweight liner |
| HP400™ |
N90048105 |
Socket assembly |
| HP400™ |
1073814256 |
Socket |
| HP400™ |
N35800601 |
Socket liner |
| HP400™ |
N01619330 |
Pin |
| HP400™ |
7090058015 |
Head assembly |
| HP400™ |
7082404311 |
Head |
| HP400™ |
1057605158 |
Head ball |
| HP400™ |
1022147349 |
Upper head bushing |
| HP400™ |
1022147350 |
Lower head bushing |
| HP400™ |
1063518832 |
Seal ring |
| HP400™ |
N90058315 |
Feed cone |
| HP400™ |
N41060200 |
Lock bolt |
| HP400™ |
1055981158 |
Feed plate |
| HP400™ |
1093040116 |
Bowl assembly |
| HP400™ |
1020053002 |
Bowl |
| HP400™ |
1022815026 |
Adjustment cap |
| HP400™ |
1044180249 |
Upper hopper |
| HP400™ |
1044180343 |
Lower hopper |
| HP400™ |
N55208525 |
Bowl liner |
| HP400™ |
N55308511 |
Mantle |
| HP400™ |
1063437879 |
Bowl adapter ring |
| HP400™ |
1086342846 |
Wedge |
| HP400™ |
1019579056 |
Square head bolt |
| HP400™ |
1051486801 |
Spherical nut |
| HP400™ |
1063915676 |
Torch ring |
| HP400™ |
N68606506 |
Pulley |
| HP400™ |
7003241824 |
Hub |
| HP400™ |
N01605503 |
Key |
| HP500™ |
1093050142 |
Main frame assembly |
| HP500™ |
1033785560 |
Main frame |
| HP500™ |
1022139802 |
Bushing |
| HP500™ |
1070589817 |
Shim |
| HP500™ |
1070589815 |
Shim |
| HP500™ |
1070589813 |
Shim |
| HP500™ |
1070589811 |
Shim |
| HP500™ |
1057605167 |
Lower thrust bearing |
| HP500™ |
1063518950 |
Gland ring |
| HP500™ |
1038069595 |
Arm guard |
| HP500™ |
1048516296 |
Seat liner |
| HP500™ |
1068867278 |
Main shaft |
| HP500™ |
N21900353 |
Main frame liner |
| HP500™ |
N90248025 |
Adjustment ring assembly |
| HP500™ |
N12504019 |
Adjustment ring |
| HP500™ |
1061875592 |
Clamping ring |
| HP500™ |
N81108010 |
Dust shell |
| HP500™ |
1094280065 |
Clamping cylinder assembly |
| HP500™ |
1054351501 |
Main frame pin |
| HP500™ |
1093050058 |
Tramp release cylinder |
| HP500™ |
N02445272 |
Accumulator |
| HP500™ |
1054268776 |
Clevis pin |
| HP500™ |
1093050095 |
Countershaft assembly |
| HP500™ |
1068634890 |
Countershaft |
| HP500™ |
1045376019 |
Countershaft box |
| HP500™ |
1036831527 |
Pinion |
| HP500™ |
1062807442 |
Oil flinger |
| HP500™ |
1027471761 |
Cover |
| HP500™ |
1038067481 |
Countershaft box guard |
| HP500™ |
1038067482 |
Countershaft box guard |
| HP500™ |
N90228024 |
Eccentric assembly |
| HP500™ |
1093055002 |
Eccentric |
| HP500™ |
N90228127 |
Counterweight assembly |
| HP500™ |
1031143420 |
Eccentric |
| HP500™ |
1022074809 |
Eccentric bushing |
| HP500™ |
1057605168 |
Upper thrust bearing |
| HP500™ |
1036831535 |
Gear |
| HP500™ |
N16200123 |
Counterweight |
| HP500™ |
N22072102 |
Counterweight liner |
| HP500™ |
1093050067 |
Socket assembly |
| HP500™ |
1073817084 |
Socket |
| HP500™ |
1048723201 |
Socket liner |
| HP500™ |
N01619334 |
Pin |
| HP500™ |
7090058016 |
Head assembly |
| HP500™ |
7082404310 |
Head |
| HP500™ |
1057605124 |
Head ball |
| HP500™ |
1013340732 |
Strap |
| HP500™ |
1022147321 |
Upper head bushing |
| HP500™ |
N15655252 |
Lower head bushing |
| HP500™ |
1063518930 |
Gland ring |
| HP500™ |
1062440044 |
Drive gear |
| HP500™ |
N57500012 |
Hydraulic motor |
| HP500™ |
N63002253 |
Pinion |
| HP500™ |
N90058314 |
Feed cone |
| HP500™ |
N41060201 |
Lock bolt |
| HP500™ |
1055981159 |
Feed plate |
| HP500™ |
N90258006 |
Bowl assembly |
| HP500™ |
N23508202 |
Bowl |
| HP500™ |
N23455510 |
Adjustment cap |
| HP500™ |
1062440044 |
Drive gear |
| HP500™ |
1093070298 |
Hydraulic motor |
| HP500™ |
N85701305 |
Hopper |
| HP500™ |
1044180284 |
Lower hopper |
| HP500™ |
1048314222 |
Bowl liner |
| HP500™ |
7055308502 |
Mantle |
| HP500™ |
1063437875 |
Bowl adapter ring |
| HP500™ |
1086342866 |
Wedge |
| HP500™ |
1019578985 |
Square head bolt |
| HP500™ |
1051486801 |
Spherical nut |
| HP500™ |
1056839400 |
Lock nut |
| HP500™ |
N68606504 |
Pulley |
| HP500™ |
N68606505 |
Pulley |
| HP500™ |
7003241826 |
Hub |
| HP500™ |
N01605503 |
Key |
| HP800™ |
MM0200329 |
Main frame |
| HP800™ |
1093080129 |
Adjustment ring |
| HP800™ |
1093070001 |
Clamping cylinder |
| HP800™ |
1093070045 |
Cylinder assembly |
| HP800™ |
1093085016 |
Accumulator assembly |
| HP800™ |
1093080219 |
Countershaft box assembly |
| HP800™ |
1093080217 |
Eccentric assembly |
| HP800™ |
1093080001 |
Socket assembly |
| HP800™ |
1093080073 |
Head assembly |
| HP800™ |
1093070190 |
Feed plate assembly |
| HP800™ |
1033785794 |
Main frame |
| HP800™ |
1022139576 |
Bushing |
| HP800™ |
1048517581 |
Frame seat liner |
| HP800™ |
1048517411 |
Main frame liner |
| HP800™ |
1038069733 |
Arm guard |
| HP800™ |
1057612407 |
Thrust bearing |
| HP800™ |
1061877930 |
Adjustment ring |
| HP800™ |
1054440226 |
Main frame pin |
| HP800™ |
1061876265 |
Clamp ring |
| HP800™ |
1066058951 |
Clevis |
| HP800™ |
1054268776 |
Clevis pin |
| HP800™ |
1027471713 |
Cover |
| HP800™ |
1045376433 |
Countershaft box |
| HP800™ |
1022066795 |
Countershaft box bushing |
| HP800™ |
1036831540 |
Pinion |
| HP800™ |
1038069629 |
Inner countershaft box guard |
| HP800™ |
1062807444 |
Oil flinger |
| HP800™ |
1068636577 |
Countershaft |
| HP800™ |
1038069628 |
Outer Countershaft box guard |
| HP800™ |
1031143668 |
Eccentric |
| HP800™ |
1022075464 |
Eccentric bushing |
| HP800™ |
1057612405 |
Thrust bearing |
| HP800™ |
1036831560 |
Gear |
| HP800™ |
1086428470 |
Counterweight |
| HP800™ |
1063917765 |
Counterweight liner |
| HP800™ |
1063518530 |
U seal |
| HP800™ |
1063518785 |
T seal |
| HP800™ |
1073817098 |
Socket |
| HP800™ |
1048724025 |
Socket liner |
| HP800™ |
1042472605 |
Head |
| HP800™ |
1057612434 |
Head ball |
| HP800™ |
1022147723 |
Lower head bushing |
| HP800™ |
1022147711 |
Upper head bushing |
| HP800™ |
1063518520 |
Seal |
| HP800™ |
1019559608 |
Locking bolt |
| HP800™ |
1055981161 |
Feed plate |
| HP800™ |
1048314344 |
Bowl liner |
| HP800™ |
1050143849 |
Mantle |
| HP800™ |
1086343192 |
Wedge |
| HP800™ |
1056839405 |
Lock plate |
| HP800™ |
1019584408 |
Square head bolt |
| HP800™ |
1051490900 |
Spherical nut |
| HP800™ |
1063915673 |
Torch ring |
| HP800™ |
1093080117 |
Bowl assembly |
| HP800™ |
1020055034 |
Bowl |
| HP800™ |
1022819254 |
Adjustment cap |
| HP800™ |
1044180397 |
Hopper |
| HP800™ |
1026187496 |
Feed cone |
| HP800™ |
1059239556 |
Sheave |
| HP800™ |
1073057612 |
Sheave bushing |
| HP800™ |
1059239564 |
Sheave |
| HP800™ |
1073049423 |
Sheave bushing |
| HP800™ |
1037117218 |
Pinion |
| HP800™ |
1062440052 |
Drive ring |
| HP800™ |
1093085034 |
Hydraulic drive motor |
| HP800™ |
MC001135 |
Power unit |
| HP800™ |
MM0216896 |
Remote control |
| HP100™ |
55208000 |
Bowl liner |
| HP100™ |
55208001 |
Bowl liner |
| HP100™ |
55208002 |
Bowl liner |
| HP100™ |
55208003 |
Bowl liner |
| HP100™ |
55208005 |
Bowl liner |
| HP100™ |
55308121 |
Mantle |
| HP100™ |
55308122 |
Mantle |
| HP200™ |
55208140 |
Bowl liner |
| HP200™ |
55208142 |
Bowl liner |
| HP200™ |
55208137 |
Bowl liner |
| HP200™ |
55208139 |
Bowl liner |
| HP200™ |
55208134 |
Bowl liner |
| HP200™ |
55208136 |
Bowl liner |
| HP200™ |
50130813 |
Mantle |
| HP200™ |
55308001 |
Mantle |
| HP200™ |
55208121 |
Bowl liner |
| HP200™ |
55208149 |
Bowl liner |
| HP200™ |
55208151 |
Bowl liner |
| HP200™ |
55208146 |
Bowl liner |
| HP200™ |
55208148 |
Bowl liner |
| HP200™ |
55208143 |
Bowl liner |
| HP200™ |
55208145 |
Bowl liner |
| HP200™ |
55308006 |
Mantle |
| HP200™ |
55308002 |
Mantle |
| HP200™ |
50130815 |
Mantle |
| HP200™ |
55308003 |
Mantle |
| HP300™ |
55208269 |
Bowl liner |
| HP300™ |
55208273 |
Bowl liner |
| HP300™ |
55208268 |
Bowl liner |
| HP300™ |
55208272 |
Bowl liner |
| HP300™ |
55208267 |
Bowl liner |
| HP300™ |
55208271 |
Bowl liner |
| HP300™ |
55208270 |
Bowl liner |
| HP300™ |
55208266 |
Bowl liner |
| HP300™ |
55308261 |
Mantle |
| HP300™ |
55308262 |
Mantle |
| HP300™ |
55308263 |
Mantle |
| HP300™ |
55308252 |
Mantle |
| HP300™ |
55208265 |
Bowl liner |
| HP300™ |
55208277 |
Bowl liner |
| HP300™ |
55208264 |
Bowl liner |
| HP300™ |
55208276 |
Bowl liner |
| HP300™ |
55208263 |
Bowl liner |
| HP300™ |
55208275 |
Bowl liner |
| HP300™ |
55208262 |
Bowl liner |
| HP300™ |
55208274 |
Bowl liner |
| HP300™ |
55308260 |
Mantle |
| HP300™ |
50132123 |
Mantle |
| HP300™ |
55308264 |
Mantle |
| HP300™ |
55308254 |
Mantle |
| HP300™ |
55308261 |
Mantle |
| HP300™ |
55308262 |
Mantle |
| HP400™ |
55208382 |
Bowl liner |
| HP400™ |
55208383 |
Bowl liner |
| HP400™ |
55208525 |
Bowl liner |
| HP400™ |
55208398 |
Bowl liner |
| HP400™ |
55208400 |
Bowl liner |
| HP400™ |
66664404 |
Bowl liner |
| HP400™ |
66664405 |
Bowl liner |
| HP400™ |
55208522 |
Bowl liner |
| HP400™ |
55208524 |
Bowl liner |
| HP400™ |
66664406 |
Bowl liner |
| HP400™ |
66664409 |
Bowl liner |
| HP400™ |
55308381 |
Mantle |
| HP400™ |
55308384 |
Mantle |
| HP400™ |
55208387 |
Bowl liner |
| HP400™ |
55208396 |
Bowl liner |
| HP400™ |
55208385 |
Bowl liner |
| HP400™ |
55208386 |
Bowl liner |
| HP400™ |
48300032 |
Bowl liner |
| HP400™ |
55208394 |
Bowl liner |
| HP400™ |
48300031 |
Bowl liner |
| HP400™ |
55208393 |
Bowl liner |
| HP400™ |
55308383 |
Mantle |
| HP400™ |
55308386 |
Mantle |
| HP400™ |
55308382 |
Mantle |
| HP400™ |
55308385 |
Mantle |
| HP400™ |
55308282 |
Mantle |
| HP500™ |
55208502 |
Bowl liner |
| HP500™ |
55208504 |
Bowl liner |
| HP500™ |
48314227 |
Bowl liner |
| HP500™ |
55208512 |
Bowl liner |
| HP500™ |
48314236 |
Bowl liner |
| HP500™ |
55208514 |
Bowl liner |
| HP500™ |
66664501 |
Bowl liner |
| HP500™ |
66664502 |
Bowl liner |
| HP500™ |
66664505 |
Bowl liner |
| HP500™ |
66664507 |
Bowl liner |
| HP500™ |
48314240 |
Bowl liner |
| HP500™ |
55208513 |
Bowl liner |
| HP500™ |
66664503 |
Bowl liner |
| HP500™ |
66664504 |
Bowl liner |
| HP500™ |
66664508 |
Bowl liner |
| HP500™ |
66664509 |
Bowl liner |
| HP500™ |
55308501 |
Mantle |
| HP500™ |
55308503 |
Mantle |
| HP500™ |
55308514 |
Mantle |
| HP500™ |
55308516 |
Mantle |
| HP500™ |
66663502 |
Mantle |
| HP500™ |
66663503 |
Mantle |
| HP500™ |
55208505 |
Bowl liner |
| HP500™ |
55208509 |
Bowl liner |
| HP500™ |
55208510 |
Bowl liner |
| HP500™ |
55208511 |
Bowl liner |
| HP500™ |
48314219 |
Bowl liner |
| HP500™ |
55208518 |
Bowl liner |
| HP500™ |
48314222 |
Bowl liner |
| HP500™ |
55208517 |
Bowl liner |
| HP500™ |
55308506 |
Mantle |
| HP500™ |
55308507 |
Mantle |
| HP500™ |
55308502 |
Mantle |
| HP500™ |
55308504 |
Mantle |
| HP700™ |
48314369 |
Bowl liner |
| HP700™ |
48314346 |
Bowl liner |
| HP700™ |
48314347 |
Bowl liner |
| HP700™ |
48314318 |
Bowl liner |
| HP700™ |
48314345 |
Bowl liner |
| HP700™ |
48314319 |
Bowl liner |
| HP700™ |
48314356 |
Bowl liner |
| HP700™ |
48314320 |
Bowl liner |
| HP700™ |
48314344 |
Bowl liner |
| HP700™ |
50143849 |
Mantle |
| HP700™ |
48314350 |
Bowl liner |
| HP700™ |
48314312 |
Bowl liner |
| HP700™ |
48314370 |
Bowl liner |
| HP700™ |
48314367 |
Bowl liner |
| HP700™ |
48314349 |
Bowl liner |
| HP700™ |
48314310 |
Bowl liner |
| HP700™ |
48314348 |
Bowl liner |
| HP700™ |
48314315 |
Bowl liner |
| HP700™ |
50143811 |
Mantle |
| HP700™ |
50143860 |
Mantle |
| HP700™ |
50143810 |
Mantle |
| HP800™ |
48314360 |
Bowl liner |
| HP800™ |
48314369 |
Bowl liner |
| HP800™ |
48314346 |
Bowl liner |
| HP800™ |
48314347 |
Bowl liner |
| HP800™ |
48314361 |
Bowl liner |
| HP800™ |
48314359 |
Bowl liner |
| HP800™ |
48314345 |
Bowl liner |
| HP800™ |
48314362 |
Bowl liner |
| HP800™ |
48314356 |
Bowl liner |
| HP800™ |
48314344 |
Bowl liner |
| HP800™ |
19584408 |
Mantle |
| HP800™ |
19584409 |
Mantle |
| HP800™ |
48314350 |
Bowl liner |
| HP800™ |
48314363 |
Bowl liner |
| HP800™ |
48314370 |
Bowl liner |
| HP800™ |
48314349 |
Bowl liner |
| HP800™ |
48314364 |
Bowl liner |
| HP800™ |
48314348 |
Bowl liner |
| HP800™ |
48314365 |
Bowl liner |
| HP800™ |
19584412 |
Mantle |
| HP800™ |
19584409 |
Mantle |
| Guaranteed to fit, perform and long wear life |
Shenyang Powerups Machinery Co., Ltd, located in Shenyang of northern China, is a global provider of process solutions for a variety of industries including mineral processing, aggregate processing, coal mining, etc. It is a manufacturing company of machinery and parts specially for mineral and aggregate processing.
Shenyang Powerups Machinery Co., Ltd is committed to designing, manufacturing and maintaining cone crusher, jaw crusher, impact crusher, feeder, screen and washing equipment, and it's also a great resource of premium replacement parts for HP Series™ cone crusher, GP Series™ cone crusher, MP Series™ cone crusher, C Series™ jaw crusher, Symons® cone crusher, Gyradisc® cone crusher, Omnicone® cone crusher, CH/CS cone crusher, etc. Powerups has large stock of parts for the leading models of crushers to meet the specific needs of each customer.
Powerups upholds the highest standards for engineering and manufacturing to incorporate all the advanced technology in the designs of our crushers, feeders, screens, washers, etc. In addition, it is able to design and manufacture complete crushing plant, portable crushing plant. Besides, the company operates with its own highly qualified management team to continuously improve the quality of casting, machining process, parts inspection in order to provide long wear life.
Powerups' process equipment and systems are proven in mining operation, with installation in over 20 countries around the world including United States of America, Canada, Chile, Peru, Colombia, Mexico, Greece, Russia, Turkey, Australia, New Zealand, Saudi Arabia, Thailand, Indonesia, Cambodia, Malaysia, Vietnam, etc. Powerups is ideally positioned to deliver high quality and competitive solutions to projects anywhere in the world.
Our Mission: Let's Make Things Better
HP200 Cone Crusher Wear Parts: Focus on Upper Mantle 55308006, Manganese Parts, and Bowl Liner
1. Introduction to the HP200 Cone Crusher
The Nordberg® HP200™ cone crusher is a versatile and highly efficient rock - crushing machine. It is an integral part of aggregates production and quarrying operations. Engineered with a focus on high productivity, low operating and wear costs, long service life, and high efficiency, the HP200 cone crusher can be deployed in stationary, mobile, or portable versions, making it adaptable to various working environments.
1.1 Design and Operating Principles
The HP200 cone crusher features a revolutionary combination of crusher speed, eccentricity, and cavity profile. The crusher speed determines how quickly the crushing elements move, while eccentricity controls the throw or the distance the crushing surface moves in an eccentric motion. The cavity profile, which includes the shape and dimensions of the crushing chamber, is designed to optimize the crushing process.
The crushing action in a cone crusher like the HP200 is based on the compression of the material between a mantle (a conical part that gyrates) and a bowl liner (a stationary conical part). As the mantle gyrates, the material is continuously squeezed and broken. The unique kinematic design of the HP200, with principles such as increasing the stroke, power, and retaining force, while improving the crusher body design and weight to withstand the forces, results in a higher density in the crushing chamber. This high - density environment enhances the inter - particle crushing action, leading to a superior product shape, high reduction ratio, and high capacity.
1.2 Applications in the Mining and Aggregates Industry
In the mining industry, the HP200 cone crusher is often used for secondary, tertiary, or quaternary crushing. For example, in a copper mine, after the initial crushing of the ore in a jaw crusher, the HP200 cone crusher can further reduce the size of the ore to a more suitable size for subsequent processing, such as grinding in a ball mill. In the aggregates production and quarrying sectors, it plays a crucial role in producing high - quality aggregates for construction purposes. It can crush various types of rocks, including limestone, granite, and basalt, into different sizes required for concrete production, road construction, and other building applications.
2. Significance of Wear Parts in the HP200 Cone Crusher
Wear parts are essential components of the HP200 cone crusher as they directly impact the performance, efficiency, and lifespan of the machine. These parts are constantly subjected to high levels of abrasion, impact, and compression during the crushing process.
2.1 Impact on Crusher Performance
Well - maintained and high - quality wear parts ensure that the crusher operates at its optimal performance. For instance, a properly functioning upper mantle and bowl liner maintain the correct geometry of the crushing chamber. If these wear parts are worn out, the cavity profile changes, which can lead to uneven crushing, lower reduction ratios, and reduced capacity. A worn - out upper mantle may not be able to effectively compress the material against the bowl liner, resulting in larger - sized output particles than desired.
2.2 Role in Cost - Efficiency
The cost - efficiency of the HP200 cone crusher is closely tied to its wear parts. High - quality wear parts with longer service lives reduce the frequency of replacements. Fewer replacements mean less downtime for the crusher, which is crucial for continuous production. Additionally, the right wear parts can contribute to better energy utilization. For example, if the wear parts are designed to reduce friction during the crushing process, the crusher can operate more efficiently, consuming less energy per unit of material crushed.
3. Upper Mantle 55308006
The upper mantle 55308006 is a critical wear part in the HP200 cone crusher.
3.1 Function in the Crushing Process
The upper mantle is the moving conical component within the crusher. As the crusher's main shaft rotates, the upper mantle gyrates in an eccentric motion. This gyrating action causes the mantle to approach and retreat from the bowl liner repeatedly. During this process, the upper mantle applies compressive and shearing forces to the rocks or materials being crushed. It is responsible for the initial and intermediate stages of crushing, working in tandem with the bowl liner to break down large - sized feed material into smaller, more manageable pieces.
3.2 Material Composition and Properties
The upper mantle 55308006 is typically made of high - manganese steel. High - manganese steel, such as ZGMn13Cr2, ZGMn18Cr2, or ZGMn22Cr2, offers excellent wear - resistance properties. Manganese content in these alloys ranges from 11% - 22%, with a carbon content between 0.9% - 1.5%, mostly higher than 1.0%. Under the impact and abrasion conditions in the cone crusher, the surface of the high - manganese steel work - hardens. This work - hardening process increases the hardness of the surface layer of the upper mantle, typically achieving a hardness of HB300 - 400 under low - impact load and HB500 - 800 under high - impact load. The high - manganese steel also has good toughness, which allows it to withstand the repeated impacts during the crushing process without cracking or breaking easily.
3.3 Wear Mechanisms and Failure Modes
The main wear mechanisms affecting the upper mantle 55308006 are abrasion and impact wear. Abrasion occurs as the hard rock particles slide and rub against the surface of the mantle during the crushing process. The sharp edges of the rocks gradually wear away the surface material of the mantle. Impact wear, on the other hand, is caused by the high - velocity impact of large rock fragments against the mantle. Over time, these impacts can cause surface deformation, pitting, and eventually, material loss.
Failure modes of the upper mantle include excessive wear, where the thickness of the mantle is reduced to a point where it can no longer effectively perform its crushing function. Cracking is another failure mode, which can occur due to fatigue from repeated impacts or thermal stress. If the crusher operates at high temperatures, the thermal expansion and contraction of the upper mantle can cause internal stresses, leading to crack initiation and propagation.
4. Manganese Parts in the HP200 Cone Crusher
Manganese parts, including the upper mantle and other components like bowl liners (which are also often made of manganese - based alloys), play a central role in the operation of the HP200 cone crusher.
4.1 Why Manganese is Preferred for Wear Parts
Manganese is preferred for wear parts in the cone crusher due to its unique combination of properties. As mentioned earlier, high - manganese steel work - hardens under impact and abrasion. This property makes it highly suitable for applications where the parts are constantly subjected to harsh mechanical forces. The work - hardening process not only increases the hardness of the surface but also improves the wear - resistance of the part. Additionally, manganese - based alloys have good toughness, which is essential for withstanding the repeated impacts in the crushing chamber without fracturing.
4.2 Other Manganese - Based Components
In addition to the upper mantle, other components in the HP200 cone crusher may also be made of manganese - based alloys. Some of the internal components that are in contact with the crushed material, such as certain types of crushing arms or adjustment rings, may be fabricated from high - manganese steel. These components, like the upper mantle, need to withstand abrasion and impact during the crusher's operation. The use of manganese - based alloys for these components ensures their long - term durability and reliable performance.
4.3 Quality Control and Manufacturing Standards
Manufacturing manganese parts for the HP200 cone crusher requires strict quality control and adherence to high manufacturing standards. Manufacturers typically follow standards such as ASTM A128 for manganese steel products. Quality control measures include chemical composition analysis to ensure that the manganese, carbon, and other alloying elements are within the specified ranges. Mechanical testing, such as hardness testing and impact toughness testing, is also carried out to verify the material properties. During the casting process, techniques are used to minimize defects such as porosity and inclusions. For example, proper gating and risering systems are designed to ensure uniform filling of the mold and proper feeding of the molten metal, reducing the likelihood of internal voids in the cast parts.
5. Bowl Liner
The bowl liner is another crucial wear part in the HP200 cone crusher.
5.1 Its Role in the Crushing Chamber
The bowl liner is the stationary conical part that forms the outer wall of the crushing chamber. It works in conjunction with the gyrating upper mantle to crush the material. As the material is fed into the crushing chamber, it is trapped between the upper mantle and the bowl liner. The compressive forces generated as the mantle gyrates against the bowl liner break the material. The bowl liner's shape and surface characteristics are designed to optimize the crushing action. For example, the surface may have a specific pattern or texture to enhance the grip on the material and improve the crushing efficiency.
5.2 Material and Design Considerations
Similar to the upper mantle, bowl liners are often made of high - manganese steel. The choice of material is based on its ability to withstand abrasion and impact. The design of the bowl liner takes into account factors such as the type of material being crushed, the desired product size, and the operating conditions of the crusher. The thickness of the bowl liner may vary depending on the expected wear rate. In areas of the crushing chamber where the wear is more severe, such as the lower part where the material is more concentrated and the impact forces are higher, the bowl liner may be thicker. The shape of the bowl liner is also optimized to ensure a smooth and efficient flow of the material during the crushing process.
5.3 Wear Patterns and Replacement Indicators
The wear patterns on a bowl liner are typically non - uniform. The areas near the feed opening and at the bottom of the crushing chamber, where the material first enters and where the impact and compression forces are the highest, tend to wear more rapidly. Signs of wear include surface roughening, grooves, and thinning of the liner material. When the thickness of the bowl liner is reduced to a level where it can no longer effectively contribute to the crushing process or when the wear has caused significant changes in the geometry of the crushing chamber, it is time for replacement. Additionally, if there are signs of cracking or large - scale material loss on the bowl liner, immediate replacement is necessary to avoid disruptions in the crusher's operation and potential damage to other components.
6. Maintenance and Replacement of Wear Parts
Proper maintenance and timely replacement of wear parts are essential for the continued efficient operation of the HP200 cone crusher.
6.1 Regular Inspection Procedures
Regular inspections of the upper mantle, bowl liner, and other manganese parts should be carried out. Visual inspections are a basic but effective method. Operators should look for signs of wear, such as surface roughness, pitting, or cracks. Measuring the thickness of the wear parts using tools like calipers or ultrasonic thickness gauges is also crucial. For the upper mantle and bowl liner, inspections can be scheduled at regular intervals, such as weekly or monthly, depending on the operating conditions of the crusher. In addition to visual and thickness measurements, the crusher's performance parameters, such as output size distribution and production capacity, should be monitored. A significant deviation from the normal values may indicate excessive wear of the wear parts.
6.2 Replacement Scheduling
The replacement schedule for wear parts is determined by several factors, including the type of material being crushed, the crusher's operating hours, and the observed wear rate. For example, if the crusher is processing hard and abrasive materials, the wear parts may need to be replaced more frequently. Based on historical data and experience, manufacturers may provide general guidelines for replacement intervals. However, it is important for operators to adjust these intervals based on their specific operating conditions. A well - planned replacement schedule helps to avoid unexpected breakdowns and ensures the continuous operation of the crusher.
6.3 Importance of Using Genuine or High - Quality Replacement Parts
Using genuine or high - quality replacement parts is of utmost importance. Genuine parts are designed and manufactured to meet the exact specifications of the HP200 cone crusher. They are made from materials that are carefully selected to ensure compatibility with the crusher's operating conditions. High - quality aftermarket parts can also be a viable option, provided they meet strict quality standards. Using sub - standard replacement parts can lead to a variety of problems. These parts may not have the same wear - resistance properties as genuine or high - quality parts, resulting in shorter service lives and more frequent replacements. They may also not fit properly in the crusher, causing imbalance, increased vibration, and potential damage to other components of the crusher.
7. Technological Advancements in Wear Parts for the HP200 Cone Crusher
The field of wear parts for cone crushers, including those for the HP200, is constantly evolving with technological advancements.
7.1 New Materials and Alloys
Manufacturers are researching and developing new materials and alloys to improve the performance of wear parts. For example, there are efforts to develop alloys that combine the wear - resistance of high - manganese steel with the corrosion - resistance of other elements. Some new alloys may incorporate additional alloying elements such as nickel, chromium, or molybdenum to enhance specific properties. Ceramic - based composites are also being explored as potential materials for wear parts. Ceramics offer extremely high hardness and wear - resistance, but their brittleness has been a challenge. By combining ceramics with other materials in a composite structure, manufacturers aim to create wear parts that can withstand the harsh conditions in the cone crusher while maintaining good toughness.
7.2 Coatings and Surface Treatments
Coatings and surface treatments are being used to further enhance the wear - resistance of wear parts. Thermal spray coatings, such as tungsten carbide coatings, can be applied to the surface of the upper mantle and bowl liner. These coatings provide an additional layer of protection against abrasion and impact. Another surface treatment method is nitriding, which can increase the surface hardness of the manganese parts. By diffusing nitrogen into the surface layer of the material, a hardened nitride layer is formed, improving the wear - resistance of the part.
7.3 Design Innovations for Longer Lifespan and Improved Performance
Design innovations are also focused on increasing the lifespan and improving the performance of wear parts. For example, new designs of the upper mantle and bowl liner may incorporate features that reduce stress concentrations. By optimizing the shape and geometry of these parts, the distribution of forces during the crushing process can be more uniform, reducing the likelihood of premature failure due to fatigue. Some designs may also include built - in wear - monitoring mechanisms, such as sensors that can detect the thickness of the wear part in real - time, providing more accurate information for maintenance and replacement scheduling.
8. Environmental and Sustainability Aspects of Wear Parts in the HP200 Cone Crusher
The use and disposal of wear parts in the HP200 cone crusher have environmental and sustainability implications.
8.1 Recycling of Used Wear Parts
Recycling of used wear parts, especially those made of manganese - based alloys, is an important aspect of sustainability. Manganese is a valuable metal, and recycling used wear parts can help to conserve natural resources. After the wear parts are removed from the crusher, they can be sent to recycling facilities. At these facilities, the used parts are melted down and processed to remove impurities. The recycled manganese - based alloys can then be used to manufacture new wear parts or other products. Recycling not only reduces the need for virgin materials but also helps to reduce the energy consumption and greenhouse gas emissions associated with the extraction and processing of new metals.
8.2 Impact of Wear Part Performance on Overall Energy Consumption
The performance of wear parts has a direct impact on the overall energy consumption of the HP200 cone crusher. Well - maintained and high - performance wear parts, such as those with low friction surfaces and optimized geometries, can help the crusher operate more efficiently. When the wear parts are worn out, the crusher may have to work harder to achieve the same level of crushing, resulting in increased energy consumption. By using high - quality wear parts and replacing them in a timely manner, operators can reduce the energy footprint of the crusher, contributing to a more sustainable operation.
8.3 Sustainability - Driven Material and Design Choices
In recent years, there has been a growing trend towards sustainability - driven material and design choices for wear parts. Manufacturers are increasingly looking for materials that are not only wear - resistant but also have a lower environmental impact. For example, some may choose to use recycled materials in the manufacturing of wear parts. Designers are also considering the end - of - life recyclability of the parts during the design phase. By creating designs that are easier to disassemble and recycle, the overall environmental impact of the wear parts can be minimized.
9. Case Studies and Industry Experiences
Real - world case studies and industry experiences can provide valuable insights into the performance and management of wear parts in the HP200 cone crusher.
8.1 Success Stories of Optimal Wear Part Management
In a large - scale quarrying operation in the United States, a company implemented a comprehensive wear part management strategy for their HP200 cone crushers. They strictly adhered to a regular inspection schedule, using advanced non - destructive testing techniques to accurately measure the wear of the upper mantle and bowl liners. By closely monitoring the wear rate and replacing the parts at the appropriate time, they were able to increase the average lifespan of the wear parts by 30%. This not only reduced the number of replacements but also led to a 15% increase in the crusher's overall productivity, as there was less downtime for maintenance.
8.2 Challenges Faced and Solutions Implemented
A mining company in South Africa faced challenges with rapid wear of the upper mantle in their HP200 cone crushers when processing a particularly hard and abrasive ore. The high wear rate was causing frequent replacements and significant production losses. To address this issue, they worked with a wear part manufacturer to develop a customized upper mantle. The new mantle was made of a special high - manganese alloy with enhanced heat - treatment processes. Additionally, they optimized the feeding system to ensure a more uniform distribution of the ore in the crushing chamber. These combined solutions reduced the wear rate by 50%, resulting in significant cost savings and improved production stability.
All brands names, model names or parts numbers are owned by their respective manufacturers. Powerups, has no affiliation with the original equipment manufacturer. These terms are used for reference and identification purpose only, all parts are manufactured by, for and warranted by Powerups.
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